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Bulletin TI-NITROFLOW TG2-G 

Installation, Operation and Maintenance Manual

 TI-NITROFLOWTG2 

www.labgasgenerators.com

18

1-800-343-4048

System Specifications

Cautions

1

  The generator should be installed in an area with adequate ventilation to reduce the 

flammability of the oxygen-rich permeate stream.  The system should not be located in an 

area where the permeate stream poses the risk of explosion or combustion

2

 

Nitrogen is nontoxic and largely inert.  It can act as a simple asphyxiant by displacing 

oxygen in air.  Inhalation of nitrogen in excessive concentrations can result in 

unconsciousness without any warning symptoms such as dizziness and fatigue

.

3

  The maximum operating pressure of the system is 137 psig (9.4 barg).  Operating the 

generator at pressures above 137 psig (9.4 barg) will result in damage to the pump and 

membrane. 

4

  The drain lines should be piped away to the provided collection container (open to 

atmospheric pressure) to avoid any possible re-entrainment of liquid in the air which feeds 

the generator.

5

  Changes in inlet pressure or outlet flow demand will alter the gas purity.

6

 

Install the generator in a room where the ambient temperature and humidity are below 

85°F at 43% RH.

System Specifications 

NitroFlow TG2 

CSA Certification Standard 

CAN/CSA C22.2 No. 61010-1 

IEC Standard 

IEC 61010-1 

 

UL Standard 

UL 61010 

IEC 61010 Installation 

Category II 

IEC 61010 Pollution 

Degree 2 

Impact Code 

IK08

EMC Compliance 

EN61326-1/CISPR 11 

Curtain Gas (N2) Purity 

99.999% Organics, >96->93% N2 depending on flow

Curtain Gas Max. Flow/Pressure 

30 SLPM/80 PSIG (5.5 barg)

Gas 1 / Gas 2 Purity

<0.1 PPM Total Hydrocarbons / -40°F (-40°C) ATM Dew Point

Gas 1 / Gas 2 Max. Flow Pressure 

34 SLPM/110 PSIG (8.2 barg)

Source Gas (Dry Air) Purity 

<0.1 PPM Total Hydrocarbons / -40°F (-40°C) ATM Dew Point

Source Gas Max. Flow Pressure 

34 SLPM/110 PSIG (8.2 barg)

Suspended Liquids 

None 

Particles > 0.01 Micron 

None 

Phthalates None 

Sound Level 

<49 dB(A) at 1 meter

Min./Max. Compressor Operating Pressure 

130/137 PSIG (8.9 to 9.4 barg) 

Min./Max. Ambient Temp. 

60°F/85°F (16°C-29°C) 

Max. Ambient Relative Humidity 

43% at 86°F – see chart on page 17 

Altitude 

2000M (for higher altitude, see chart on page 18) 

Heat Dissipation  

10246 BTU/Hour 

Electrical Requirements¹ -  60 Hz 

208-254VAC, 60 Hz, 1 Phase, 16A 

Electrical Requirements¹ -  50 Hz 

230VAC, 50 Hz, 1 Phase, 13A 

Power Consumption - 60 Hz 

16A@230VAC, 3680 Watts

 

Power Consumption - 50 Hz 

13A@230VAC, 2990 Watts

Start-Up Time 

10 Minutes 

Compressor Outlet - Tank Drain 

1/4” Tube 

Ports - Filter Drains (2) 

1/4” Tube 

Ports - Water Separator 

1/4” Tube 

Ports - Nitrogen Outlet 

1/4” NPT 

Ports - Dry Air Outlet 

1/4” NPT   

Ports - Hydrocarbon Free Air 

1/4” NPT   

Fuses - Primary FU1, FU2 

10.3 x 38.1mm, Type T, 600V, 1.25A 

Fuses - Secondary FU3 

6.3 x 31.7mm, Type T, 250V, 1.25A 

Dimensions 

33.5”L x 20.75”W x 45.25”H 

Product Weight 

427 lbs (194 kgs) 

Shipping Weight 

637 lbs (289 kgs) 

¹ Main supply voltage fluctuations not to exceed ± 10% of nominal voltage. 

2

 Hydrocarbons other than methane. 

   

  

Summary of Contents for Balston NitroFlow TG2 Series

Page 1: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 1 1 800 343 4048 NitroFlow TG2 Installation Operation and Maintenance Manual...

Page 2: ...2 www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shoc...

Page 3: ...eered to produce pure nitrogen gas hydrocarbon free air and clean dry 40 F dew point air delivered by a carefully matched scroll compressor The system is housed in two fully integrated cabinets the lo...

Page 4: ...where it is discharged from the pump A high output fan cools the compressor cabinet as it blows over a series of fins on the after cooler The compressor operates at a lower temperature thus increasing...

Page 5: ...r removal resulting in dry air A small portion of the dry air is redirected along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F i...

Page 6: ...ld be sized accordingly 3 The service should be protected by up to a minimum 20 Amp circuit breaker The value is based on the application equipment requirements as well as the electrical components to...

Page 7: ...G2 generator 1 nitrogen outlet gas connection 2 dry air outlet gas connections 4 drain connections Press the tubing into the quick connect fittings Assure tubing is fully inserted about Tubing is prov...

Page 8: ...and High Temperature The green LED remains illuminated during normal operation The other LED indicator High Temperature remains unlit if the compressor is functioning properly Red illumination of the...

Page 9: ...e generator after the maintenance or repair is completed Prior to servicing the generator turn off the system and disconnect the cordset from the power supply Allow the system a minimum of 1 hour to d...

Page 10: ...0 000 hours Filter Silencer P N 75117 1 30 000 hours Filter Element P N BZ100 180 DXE 1 30 000 hours Filter Element P N BZ100 180 BXE 1 30 000 hours Filter Element P N BZ100 090 BXE 4 Filter Silencer...

Page 11: ...port of the filter housing by pushing the collet of the fitting towards the body of the fitting and pulling on the tube to release it see Figure 12 3 Remove the compressed air inlet tube from the elbo...

Page 12: ...mount of grease according to the grease delivery Table 1 Figure 16 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grea...

Page 13: ...re 17 5 Replace fixed scroll and fan duct Torque bolts initially 17 inch lbs then finally 175 inch lbs Grease Pin Crank Bearing Figure 17 Note The grease fitting located in the center of the pin crank...

Page 14: ...ing Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 8 After installing half of the low pressure seal carefully remove the seal from the channel to make sure the seal is properly locking onto the cha...

Page 15: ...uses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters two carbon modules and two particulate filt...

Page 16: ...a new one see Figure 42 4 Reverse the steps to re assemble Make sure the o ring is sealed in the groove before reinstalling the bowl Hand tighten plus 1 4 turn using the 1 wrench Figure 39 Figure 40 F...

Page 17: ...Note both the bulkhead and quick disconnect fittings will be reused with the new drain assembly Parker recommends the use of Teflon plumbers tape on the treads of these fittings during reassembly 8 Re...

Page 18: ...egory II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Curtain Gas N2 Purity 99 999 Organics 96 93 N2 depending on flow Curtain Gas Max Flow Pressure 30 SLPM 80 PSIG...

Page 19: ...ould perform any troubleshooting activities Determine whether the trouble is with the compressor or the gas generator Disconnect the plastic tubing from the compressor fitting see Figure 43 Once remov...

Page 20: ...y and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged inta...

Page 21: ...oling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unp...

Page 22: ...arryover due to filter float drain malfunction High relative humidity Total flow demand greater than 68 SPLM for the Gas 1 Gas 2 and source gas outlets Turn on compressor Open pressure regulator Check...

Page 23: ...the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructio...

Page 24: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 24 1 800 343 4048 Figure 49...

Page 25: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 25 1 800 343 4048...

Page 26: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 26 1 800 343 4048...

Page 27: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 27 1 800 343 4048...

Page 28: ...C L A B L E R E C Y C L A BLE 2012 2019 Parker Hannifin Corporation Printed in U S A Bulletin TI NITROFLOWTG2 PKI A 7 2019 Parker Hannifin Manufacturing Limited Gas Separation and Filtration Division...

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