Parker Compax3H C3H050V4, Installation Manual

Page 1: ... Manual High power devices Paper version 192 120149 N08 June 2014 Release as from R09 63 C3Manager Compax3H Unterlagen Software user guides tools manuels tools Compax3 DVD english deutsch français StartUp Guide english deutsch Compax3H Installations Handbuch deutsch Compax3H Installation Manual english Manuel technique Compax3H français This manual was downloaded on www sdsdrives com 44 0 117 938 ...

Page 2: ...er com eme http www parker com eme E mail sales automation parker com mailto EM Motion parker com Parker Hannifin GmbH registered office Bielefeld HRB 35489 Management Board Ellen Raahede Secher Dr Ing Gerd Scheffel Günter Schrank Kees Veraart Vorsitzender des Aufsichtsrates Hansgeorg Greuner Parker Hannifin Manufacturing Srl SSD SBC Electromechanical Automation Via Gounod 1 I 20092 Cinisello Bals...

Page 3: ...ngineering Tool After the installation of the ServoManager you can copy the desired Online help system with the C3 ServoManager Help Installer you can select the C3 device type as well as the desired language to your PC The help system can be called up directly from the ServoManager You will find the complete description of the selected device type in these online help files Please note that the h...

Page 4: ...system components drivers in order to improve their own performance may have a strong influence on the communication performance or even render normal use impossible Operation under virtual machines such as Vware Workstation 6 MS Virtual PC is not possible Onboard graphics card solutions reduce the system performance by up to 20 and cannot be recommended Operation with notebooks in current saving ...

Page 5: ...2 Meaning of the status LEDs Compax3 axis controller 17 3 3 Mounting and dimensions C3H 18 3 3 1 Mounting distances air currents Compax3H050V4 19 3 3 2 Mounting distances air currents Compax3H090V4 19 3 3 3 Mounting distances air currents Compax3H1xxV4 20 3 4 Connections of Compax3H 21 3 4 1 Compax3H plugs connections 21 3 4 2 Connection of the power voltage 22 3 4 3 Compax3H connections front pla...

Page 6: ...4 supplement Compax3H090V4 supplement Compax3H125V4 supplement Compax3H155V4 supplement 2 2 Scope of delivery The following items are furnished with the device Manuals Installation manual German English French Compax3 DVD Startup Guide German English Comprehensiveness of documentation depends on device type Device accessories Device accessories for Compax3H Mating connector for X3 and X4 SSK32 20 ...

Page 7: ... Designation of the feedback system F10 Resolver F11 SinCos Single or Multiturn F12 Feedback module for direct drives 6 Device interface I10 Analog step direction and encoder input I11 I12 Digital Inputs Outputs and RS232 RS485 I20 Profibus DP I21 CANopen I22 DeviceNet I30 Ethernet Powerlink I31 EtherCAT I32 Profinet C20 integrated controller C3 powerPLmC Linux Web server 7 Date of factory test 8 ...

Page 8: ...ental laws The following table states the materials suitable for recycling and the materials which have to be disposed of separately Material suitable for recycling Disposal Metal yes no Plastic materials yes no Circuit boards no yes Please dispose of the circuit boards according to one of the following methods Burning at high temperatures at least 1200 C in an incineration plant licensed in accor...

Page 9: ...be operated only by qualified personnel Qualified personnel in the sense of these operating instructions consists of Persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorized by the officer responsible for the safety of the system to perform the required...

Page 10: ...ty modules it may take up to 30 minutes to discharge the capacitors Danger of electric shock in case of non respect Before you can work on the device the supply voltage must be switched off at the L1 L2 and L3 clamps Wait at least 10 minutes so that the power direct current may sink to a secure value 50V Check with the aid of a voltmeter if the voltage at the DC and DC clamps has fallen to a value...

Page 11: ...nual Make connections to the inputs outputs and interfaces only in the manner described in the manual Fix the devices according to the mounting instructions see on page 18 We cannot provide any guarantee for other mounting methods Device options must be exchanged in the factory to ensure hardware and software compatibility Note on exchange of options When installing the device make sure the heat d...

Page 12: ...t the specifications of the manual especially the technical characteristics mains connection circuit breakers output data ambient conditions 2 7 1 1 Conditions of utilization mains filter A mains filter is required in the mains input line if the motor cable exceeds a certain length Filtering can be provided centrally at the system mains input or separately for each device The following mains filte...

Page 13: ...e motors transformers contactors etc Do not place mains filter output cable parallel to the load cable 2 7 1 3 Additional conditions of utilization Operation with standard motors Use only with aligned controller to avoid control loop oscillation Connect the filter housing and the device to the cabinet frame making sure that the contact area is adequate and that the connection has low resistance an...

Page 14: ...ble for flat line bars Temperature rating of field installed conductors shall be at least 75 C Do only use copper lines Maximum Surrounding Air Temperature 45 C Motor overtemperature monitoring is only supported if the external temperature sensor is connected Suitable for use on a circuit capable of delivering not more than 18000A symmetrical amperes effectively when protected with fuses as follow...

Page 15: ... following factors Length and properties of the motor cable Switching frequency Operation with or without external mains filter Motor cable with or without shield network Motor housing grounding how and where Remark The leakage current is important with respect to the handling and usage safety of the device A pulsing leakage current occurs if the supply voltage is switched on The device must be op...

Page 16: ...Introduction High power devices 16 192 120149 N08 June 2014 2 8 EC declaration of conformity Compax3H This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 17: ...e alternately flashing No configuration present SinCos feedback not detected Compax3 IEC61131 3 program not compatible with Compax3 Firmware no Compax3 IEC61131 3 program Hall signals invalid flashes slowly off Axis powerless off flashes slowly Power supplied to axis commutation calibration running off flashes quickly Axis powered off on Axis in error state error present axis powered error reactio...

Page 18: ...s M6 During operation the device radiates heat power loss Please provide for a sufficient mounting distance below and above the device in order to ensure free circulation of the cooling air Please do also respect the recommended distances of other devices Make sure that the mounting plate is not exhibited to other temperature influences than that of the devices mounted on this very plate If two or...

Page 19: ...unting distances air currents Compax3H050V4 J I K M L in mm I J K L M C3H050V4 15 5 25 70 70 3 3 2 Mounting distances air currents Compax3H090V4 J I K M L in mm I J K L M C3H090V4 0 0 25 70 70 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 20: ...igh power devices 20 192 120149 N08 June 2014 3 3 3 Mounting distances air currents Compax3H1xxV4 J I K M L in mm I J K L M C3H1xxV4 0 0 25 70 70 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 21: ...device status LEDs 2 lower clamp cover fixed by 2 screws at the device bottom 3 RS232 programming interface Connection to the PC via adapter cable SSK32 20 furnished with the device and standard RS232 cable SSK1 4 Control 5 Power connections Always switch devices off before wiring them Dangerous voltages are still present until 5 minutes after switching off the power supply Caution If the control ...

Page 22: ...of C3H090V4 and C3H1xxV4 are not suitable for flat line bars Attention The MOT TEMP connection is not supported by the Compax3H050 do therefore not wire this connection Terminal clamps max line cross sections The line cross sections must correspond to the locally valid safety regulations The local regulations have always priority Power clamps minimum maximum section C3H050V4 2 5 16mm2 Massive Mult...

Page 23: ... feed through plate 2 metallic joint with 360 shielding for EMC compliant design The device must be grounded without interruption according to EN 61800 5 1 The mains supply lines must be protected with a suitable fuse or a circuit breaker FI switches or earth fault fuses are not recommended For installation in accordance with EN 61800 5 1 mm Europe For grounding without interruption two separate p...

Page 24: ...m X12 Inputs Outputs S24 Bus settings X13 Motor position feedback LED1 Device status LEDs LED2 HEDA LEDs LED3 Bus LEDs The internal device status LEDs are only connected to the external housing LEDs if the RS232 jumper at X10 is fitted to the control and the upper dummy cover is fitted The RS232 programming interface under the upper dummy cover is only available if the X10 jumper at the controller...

Page 25: ...xD res 5V RS485 5V X10 RS485 zweidraht DBR DBR DBR DBR Ballast resistor M2 V V M1 U U M3 W W PE PE Motor HEDA motionbus option M11 M10 I Os X20 6 Lx X20 7 res X20 8 res X20 HEDA in X20 1 Rx X20 2 Rx X20 3 Lx X20 4 res X20 5 res X21 6 Lx X21 7 res X21 8 res X21 1 Tx X21 2 Tx X21 3 Lx X21 4 res X21 5 res X21 HEDA out X23 DeviceNet I22 X23 1 VDC X23 2 CAN_ L X23 3 Shield X23 4 CAN_H X23 5 VDC X22 1 X...

Page 26: ...d connected to the Compax3 housing The shield of the motor cable must also be connected with the motor housing The fixing via plug or screw in the terminal box depends on the motor type Attention Please wire the motor holding brake Connect the brake only on motors which have a holding brake Otherwise make no brake connections at all Requirements cables for motor holding brake If a motor holding br...

Page 27: ...the device again Connection of mains voltage figure see on page 22 Mains connection Compax3HxxxV4 3 400VAC Device type Compax3 H050V4 H090V4 H125V4 H155V4 Continuous working voltage Three phase 3 400VAC 350 528VAC 50 60Hz Receiver current consumption 66Arms 95Arms 143Arms 164Arms Output current 50Arms 90Arms 125Arms 155Arms Maximum input fuse rating per device 80A 100A 160A 200A Recommended line p...

Page 28: ... DC high voltage supply Do not connect any braking resistor on DC DC Warning 3 4 8 3 Connection of the power voltage of 2 C3H 3AC devices In order to improve the conditions during brake operation the DC power voltage of 2 servo axes may be connected The capacity as well as the storable energy are increased furthermore the braking energy of one servo axis may be utilized by a second servo axis depe...

Page 29: ... res 3 TxD_RxD 4 res 5 GND 6 res 7 TxD_RxD 8 res 9 5V PIN X10 RS485 four wire Sub D Pin 1 and 9 externally jumpered 1 Enable RS485 5V 2 RxD 3 TxD 4 res 5 GND 6 res 7 TxD 8 RxD 9 5V USB RS232 RS485 converter The following USB RS232 converters were tested ATEN UC 232A USB GMUS 03 available under several company names USB RS485 Moxa Uport 1130 http www moxa com product UPort_1130_1130I htm Ethernet R...

Page 30: ...tory use 7 SIN 8 SIN 9 factory use 10 Tmot 11 COS 12 COS 13 factory use 14 factory use 15 REF Resolver Assignment with feedback F11 SinCos PIN X13 Feedback X13 High Density Sub D SinCos F11 1 factory use 2 factory use 3 GND 4 Vcc 8V with Compax3S Compax3H 10 V with Compax3M 5 res 5 V for temperature sensor 6 factory use 7 SIN 8 SIN 9 factory use 10 Tmot 11 COS 12 COS 13 DATAfbk 14 DATAfbk 15 GND V...

Page 31: ... be found in the accessories chapter of the device description EnDat cable GBK38 EnDat2 1 and GBK56 EnDat2 2 Incremental Feedback optionally with hall sensors PIN X13 Feedback option F12 X13 High Density Sub D 1 Sense 2 Sense 3 Hall1 digital 4 Vcc 5V max 350 mA load 5 5 V for temperature sensorsand Hall sensors 6 Hall2 digital 7 SIN A Encoder or analog Hall sensor 8 SIN A Encoder or analog Hall se...

Page 32: ...0V 11 Ain0 analog input 14Bits max 10V 12 Input direction RS422 5V level B input simulation 13 factory use N input simulation DATA 14 factory use N input simulation DATA 15 GND Technical Data X11 see on page 39 3 5 3 1 Wiring of analog interfaces Output Input Compax3 10V 1mA max 3mA X11 3 X11 15 332Ω X11 4 10nF 2 2KΩ 10KΩ Ain 2 2KΩ X11 9 10KΩ 10nF Ain X11 11 2 5V Compax3 Perform an offset adjustme...

Page 33: ...an be opened from the Compax3 ServoManager Maximum capacitive loading of the outputs 50nF max 4 Compax3 inputs 3 5 4 1 Connection of the digital Outputs Inputs Wiring of digital outputs Status of digital inputs 24V 0V X12 2 18 2KΩ X12 15 X12 1 X12 11 SPS PLC F2 F1 Compax3 24V 0V 100KΩ X12 1 X12 6 X12 15 10K Ω 22KΩ 22K Ω 22K Ω SPS PLC F2 F1 10nF Compax3 The circuit example is valid for all digital ...

Page 34: ... O7 I7 Output 7 Input 7 adjustable 10 O8 I8 Output 8 Input 8 adjustable not 24VDC 11 I 24 VDC power supply 12 O9 I9 Output 9 Input 9 adjustable 13 O10 I10 Output 10 Input 10 adjustable 14 O11 I11 Output 11 Input 11 adjustable 15 I GND24V Configurable as input or output in the wizard window I O assignment in groups of 4 All inputs and outputs do have 24 V level Maximum load on an output 100mA Maxim...

Page 35: ...0 in2 Current input 2 0 20 mA 11 GND Sensor supply 2 output 1 12 in2 Current input 2 0 20 mA 13 24Vin Sensor supply input 24 VDC in Supply for pin 1 3 5 7 and 9 11 2 14 GND in Sensor supply input 15 Shield Shield connection 16 Shield Shield connection Input resistor 250 Ω 1 For sensor supply optional the differential inputs may also be used Supply takes also place via X20 pin 13 and 14 2 Only requ...

Page 36: ...GND Sensor supply 4 output 1 8 in4 Voltage input 4 10 10 V 9 24 VDC out Sensor supply 5 output 1 AI2 10 in5 Voltage input 5 10 V 10 V 11 GND Sensor supply 5 output 1 12 in5 Voltage input 5 10 10 V Input resistor 554 kΩ 1 For sensor supply optional the differential inputs may also be used Supply takes also place via X20 pin 13 and 14 Wiring of the analog voltage inputs Input IN4 1nF 47KΩ 200KΩ In3 ...

Page 37: ...n accordance with UL JDDZ Class K5 or H JDRX Class H Mains connection Compax3HxxxV4 3 480VAC Device type Compax3 H050V4 H090V4 H125V4 H155V4 Continuous working voltage Three phase 3 480VAC 350 528VAC 50 60Hz Receiver current consumption 54Arms 82Arms 118Arms 140Arms Output current 43Arms 85Arms 110Arms 132Arms Maximum input fuse rating per device 80A 100A 160A 200A Recommended line protection in a...

Page 38: ... 8kHz Power loss for In 850W 1103W 1520W 1800W during low speeds the overload time is reduced to 1s Limit 2 5 electric rev s actual revolutions s number of pole pairs resp 2 5 pitch s Resolution of the motor position For option F10 Resolver Position resolution 16 Bits 0 005 Absolute accuracy 0 167 For option F11 SinCos Position resolution 13 5 Bits Encoder sine period 0 03107 encoder resolution Fo...

Page 39: ...her values on request Special Feedback Systems Analog hall sensors Option F12 Sine Cosine signal max 5Vpp typical 1Vpp 90 offset U V signal max 5Vpp typical 1Vpp 120 offset Encoder linear or rotary Sine Cosine max 5Vpp typical 1Vpp max 400kHz or TTL RS422 max 5MHz track A or B Bypass function for encoder signals limit frequency 5MHz track A or B with the following modes of commutation Automatic co...

Page 40: ...eration storage transport 85 class 3K3 95 class 2K3 95 class 2K3 Relative humidity Elevation of operating site 1000m above sea level for 100 load ratings 2000m above sea level for 1 100m power reduction please inquire for greater elevations Mechanic resonances EN 60068 2 6 sinusoidal excitation Sealing Protection type IP20 in accordance with EN 60 529 Cooling Compax3S and Compax3H Cooling mode C3S...

Page 41: ... 60664 1 isolation coordinates for electrical equipment in low voltage systems EN 60204 1 machinery norm partly applied EC EMC directive 2004 108 EC EN 61800 3 EMC standard Product standard for variable speed drives Detailed information on the technical data of the Compax3 devices can be found in the Help or PDF files of the individual Compax3 device types This manual was downloaded on www sdsdriv...

Page 42: ...n M12 I12 34 Digital inputs outputs 33 Digital inputs outputs plug X12 33 E EC declaration of conformity Compax3H 16 G General hazards 9 I Introduction 6 L LEDs 17 Level 33 M M21 analog input option 35 Mains connection Compax3H 27 Meaning of the status LEDs Compax3 axis controller 17 Motor Motor brake C3H 26 Mounting and dimensions C3H 18 Mounting distances air currents Compax3H050V4 19 Mounting d...

Page 43: ... N08 June 2014 43 Wiring of analog interfaces 32 Wiring of the analog current inputs 35 Wiring of the analog voltage inputs 36 X X10 29 X11 32 X12 33 X13 30 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 44: ...Index High power devices 44 192 120149 N08 June 2014 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...