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Digi Cell Plus - Digital Oil Test Cell Information Guide

21

GB

Base Number  

BN is only relevant to diesel engine lubricants and not relevant for gear oils or hydraulic oils. Alkaline additives are present 

to neutralise acids derived from both combustion (mainly strong sulphuric and nitric acids) and those weaker, organic 

acids resulting from oxidation of the oil as occurs during ageing. BN is a measurement of the capacity of engine oil for 

neutralising strong acids from combustion of fuel oil. It is not a measure of how alkaline an oil is (the alkalinity is more akin 

to soapiness than strong alkali) but it instead measures the alkaline reserve of the oil or its ability to neutralise acids. 
The BN of trunk piston diesel engines (high and medium speed) will fall due to exposure to combustion products but 

generally reaches a stable level as consumption of BN by neutralisation is matched with replenishment by fresh oil top-

up. 
BN of system oils in large 2 stroke cross head type engines may rise due to contamination of the oil with very high BN 

cylinder oil draining, via the stuffing boxes or from top-up with incorrect oil grades. 
A drop of around 50 % of fresh oil BN indicates that the oil is almost at the end of its useful life. Another useful indication 

is a minimum BN equal to 7 times the sulphur content of the fuel in use. Oil suppliers usually recommend a change or 

partial replacement at this level in order to optimise the acid neutralising properties of the oil. This recommendation is 

mostly based on engine manufacturers’ advice.
Put simply, the governing factor for the rate of decay of BN is the fuel sulphur level and the initial sump volume. The 

governing factor for the stable final BN level is the oil consumption rate and the fuel sulphur level. 
Rapid BN decrease is caused by:

•  low oil consumption

•  small sump volumes 

•  high fuel sulphur levels 

Low BN reserves provide insufficient neutralisation capacity leading to corrosion of engine components particularly 

around the piston ring pack, piston ring lands and top end bearing. Fouling of the engine internals and under piston 

cooling ways may also increase.
BN in gas-fuelled engines is often achieved using a very low ash additive pack. Additives are often based on automotive 

practice using magnesium in preference to calcium salts. Low ash properties are specified, as hot ash on combustion 

components can result in pre-ignition of the gas during the induction or compression strokes. BN in these applications 

can fall very rapidly due to high operating temperatures and, if using landfill gas, contaminants in the fuel itself.

Target Levels  

In most cases there will be a value specified by the Original Equipment Manufacturer (OEM) which should be used. 
Check the latest guidelines and service letters from OEMs which are regularly updated in response to new operating 
regimes as determined by market conditions, such as engine load and vessel steaming speeds. The following is a 
general guide for target levels in given applications:

Diesel Engine Oils

Type

Fuel

Water %

Maximum

New Oil BN

(Typical)

BN value

(% Change)

Typical Measurement

Frequency in days

Automotive

Distillate

0.5 %

5

Minimum 1 (-60 %)

30

High Speed

Distillate

0.3 %

10

Minimum 2 (-50 %)

14

Medium Speed

Distillate

0.2 %

15

Minimum 5 (-50 %)

7

Medium Speed

Residual

0.2 %

30 to 50

Minimum 10 (-50 %)

7

Slow Speed (Cylinder Oil)

Residual

LS

(< 0.1 %)

-

15 to 40

Minimum 5 (-60 %)

5

Slow Speed (Cylinder Oil) Residual

HS

-

70 to 150

Minimum 20 (-70 %)

3

Slow Speed (System Oil) Residual

0.2 %

5

Increase to 12 (+50 %)

7

Summary of Contents for DIGI+

Page 1: ...DIGI Digi Cell Plus Digital Oil Test Cell MA K32184 Rev 1 0 2021 Parker Hannifin Manufacturing Ltd www parker com...

Page 2: ...OIL TYPE List Name BN Value Calibration 16 Cleaning 17 Testing 18 Test Menu Navigation 18 Water H2 O Single Test 18 Base Number BN Single Test 19 Measure Used Oil 19 Interpreting Results 20 Water 20...

Page 3: ...l Test Cell Information Guide 3 GB Contents Maintenance Servicing 34 Shipping Note 34 Troubleshooting 35 Measurement 35 BN specific Measurement 35 Results 36 Result Comparison 37 Connectivity Battery...

Page 4: ...y DIGI Base Number BN only DIGI Combined H2 O and BN Smart Setup Data Storage Rechargeable Battery DIGI provides a refreshed but familiar interface with the addition of smart features to enhance the u...

Page 5: ...f safety glasses and or protective gloves General this information guide should be read in full before operating DIGI appropriate safety measures must be taken when handling both combustible and flamm...

Page 6: ...Adequate ventilation must be ensured to avoid H2 build up in a confined space H2 gas is explosive at concentration levels above 4 Conformity This equipment is CE marked approved for the EEA market an...

Page 7: ...from a chemical that reacts with available water in the sample The water content is calculated from the gas pressure in the sample cup Base Number of Oil Measurement Gas is generated from a chemical...

Page 8: ...Mineral and synthetic fluids compatible with FKM Viton tm elastomer seals Lubricant oils hydraulic oils distillate fuels and Bio based fuels Unit Dimensions 112 mm maximum height x 76 mm diameter Mass...

Page 9: ...icing Accessories PPE reagents syringes and consumables DIGI Agitator DIGI Water H2 O and DIGI Combined variants Micro USB charging cable Quick Test Guide printed copy Contact consumables and spares i...

Page 10: ...Digi Cell Plus Digital Oil Test Cell Information Guide 10 GB Manufacturer Information Consumables Spares For service please see the Contact consumables and spares information sheet...

Page 11: ...lly with micro USB cable before first use DIGI requires a fully charged battery prior to initial use to accurately measure the remaining life Refit USB socket cover Fully charged battery run time 50 t...

Page 12: ...Left L Middle M or Right R button to power on Backlight turns off after 20 seconds Press any button to re activate Opening Closing Hold the sample cup and turn the upper counter clockwise Hold the sam...

Page 13: ...o sample the entire group of units components to establish initial baseline data and quickly spot any components with serious problems Once this process is complete then it is possible to set an initi...

Page 14: ...is generated from a chemical that reacts with available remaining BN additive in the sample Gas pressure from used oil is compared to new oil as a ratio Pressure is generated in DIGI proportional to t...

Page 15: ...dited by entering the oils list in set up The OIL TYPE is structured in DIGI into separate lists as below 1 2 3 4 5 6 7 8 SUPERLUBE HS CYLGARD LS CYLGARD SYS LUBE_Y ENGINEOILW ENGINEOILA EP GEAR ULTRA...

Page 16: ...cess Action Visual Description To assign a name to OILs OILs OK q to select OIL TYPE OK NAME uq to select character NEXT Repeat steps above and when finished press NEXT repeatedly until OIL TYPE NAME...

Page 17: ...ly 2 DIGI body upper and sample cup including agitator for H2 O testing should be thoroughly cleaned Attention should be paid to ensuring no reagent residue is left in the O ring and threaded surfaces...

Page 18: ...e paid to the seal See Cleaning EasySHIP reagent must be above 18 C and should be shaken thoroughly Test Menu Navigation Water H2 O Single Test RANGE OK START Select the test range for the approximate...

Page 19: ...the OIL TYPE is already calibrated DIGI automatically selects measurement screen calibration takes place automatically if an uncalibrated OIL TYPE is selected see BN Calibration for further detail Bas...

Page 20: ...kdown of oil film conditions Alternatively the mode of failure could be progressive resulting from local or generalised corrosion of components within the systems and or through effects which impact o...

Page 21: ...ial sump volume The governing factor for the stable final BN level is the oil consumption rate and the fuel sulphur level Rapid BN decrease is caused by low oil consumption small sump volumes high fue...

Page 22: ...quency in days Enclosed Gear Oils 0 15 0 2 0 2 Check upper limit against OEM data 30 Compressor Oil 0 1 0 1 Water can enter via compressor cylinders always check inter cooler drains are operating effe...

Page 23: ...PC and the SPID measurement data exported from DIGI Drive to the PC For time efficiency the oil reference list for BN measurement may be configured via the PC rather than entered manually via the DIG...

Page 24: ...ome Screen Select Test Type BN q to Add Oil CAL q to see OIL TYPES Imported OIL TYPES appear in SETUP OILS list below first 8 OIL TYPES Note OIL TYPE is not editable via DIGI keypad but is editable vi...

Page 25: ...the drive list as DIGI DRIVE X Make changes to OIL TYPE list Save file or replace one on DIGI DRIVE X Importing edited OIL TYPE List to DIGI Connect DIGI to a PC Connect to PC using micro USB cable D...

Page 26: ...ing a reassuring real time result indication Result within pre set alert limits Result above pre set alert limits Result outside of range NOT EDITABLE 1 2 3 4 5 6 7 8 SUPERLUBE HS CYLGARD LS CYLGARD S...

Page 27: ...be on the drive list as DIGI DRIVE X Complete SPID list Save file or replace one on DIGI DRIVE X Creating a Sample Point Identification SPID List via a PC and Importing to DIGI Importing SPID List to...

Page 28: ...will be on the drive list as DIGI DRIVE X Make changes to SPID list Save file or replace one on DIGI DRIVE X Importing edited SPID List to DIGI Connect DIGI to a PC Connect to PC using micro USB cabl...

Page 29: ...hen archived and is available to be imported into a PC as a results csv file If a result is below the range used the value stored is the minimum detectable limit for the range either 0 1 0 02 200 ppm...

Page 30: ...lumns are being edited See online guidance on using csv files 0 X SPIDs Done Select SPID to measure DIGI DRIVE connected to PC SPID Data Archive saved SPID Data SET CLOSED and archived New SET automat...

Page 31: ...aximum of 3 SPID sets can be archived DIGI has a SPID set memory that is first in first out FIFO IMPORTANT to stop data loss copy files from DIGI to a PC before starting a 4th SPID SET until the SPID...

Page 32: ...uide 32 GB Visual Description SPIDs OK Delete OK YES YES Visual Description Reset OK YES YES Back to SETUP Back to SETUP Clearing DIGI Memory To delete SPID data and disable smart functionality DIGI R...

Page 33: ...al Oil Test Cell Information Guide 33 GB DIGI Utility A utility to configure DIGI download data and view trends in the SPIDs is available See the Contact consumables and spares information sheet for l...

Page 34: ...as been designed with precision components for long term measurement accuracy therefore no periodic recalibration is necessary Where quality systems require or risk assessments indicate that accuracy...

Page 35: ...ghtening by hand 1 8 turn only after the sample cup makes contact with the seal Tools should not be used to tighten DIGI Screen does not a respond to button press or b sleep after 5 minutes Reset requ...

Page 36: ...cause damage Results lower than expected Not enough reagent added Ensure EasySHIP reagent is above 18 C and entire tube is emptied into the sample cup Sample oil and or reagent volume incorrect All te...

Page 37: ...or IR methods such as FTIR or NDIR can give different measurements and have their own non repeat and accuracy issues Laboratory methods also measure the total amount of water present DIGI reagent reac...

Page 38: ...r Tel 47 66 75 34 00 PL Poland Warsaw Tel 48 0 22 573 24 00 PT Portugal Tel 351 22 999 7360 RO Romania Bucharest Tel 40 21 252 1382 RU Russia Moscow Tel 7 495 645 2156 SE Sweden Bor s Tel 46 0 8 59 79...

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