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Digi Cell Plus - Digital Oil Test Cell Information Guide

7

GB

Principle of Operation

DIGI+ measures the pressure generated by a chemical reaction that takes place inside the closed sample cup. An oil 

sample and reagents are put into the sample cup and DIGI+ is closed and shaken to aid the chemical reaction. The 

pressure is proportional to the parameter to be measured. A very sensitive high-resolution pressure transducer is used to 

convert pressure to an electrical signal which is then processed and displayed to the user.

Water (H

2

O) in Oil Measurement

Gas is generated from a chemical that reacts with available water in the sample. The water content is calculated from the 

gas pressure in the sample cup.

Base Number of Oil Measurement

Gas is generated from a chemical that reacts with available (remaining) BN additive in the sample. Gas pressure in the 

sample cup from used oil is compared to new oil as a ratio:

DIGI+ stores the value of pressure generated by new oil which is measured once and saved as a reference. DIGI+ can 

save values for multiple new oils in its memory as OIL TYPES. Before used oil is measured, the new OIL TYPE must be 

measured and stored as a calibration value.

•  DIGI+ holds calibration data for up to 8 different OIL TYPES
•  when using smart mode, DIGI+ holds calibration data separately for up to 10 different OIL TYPES

Summary of Contents for DIGI+

Page 1: ...DIGI Digi Cell Plus Digital Oil Test Cell MA K32184 Rev 1 0 2021 Parker Hannifin Manufacturing Ltd www parker com...

Page 2: ...OIL TYPE List Name BN Value Calibration 16 Cleaning 17 Testing 18 Test Menu Navigation 18 Water H2 O Single Test 18 Base Number BN Single Test 19 Measure Used Oil 19 Interpreting Results 20 Water 20...

Page 3: ...l Test Cell Information Guide 3 GB Contents Maintenance Servicing 34 Shipping Note 34 Troubleshooting 35 Measurement 35 BN specific Measurement 35 Results 36 Result Comparison 37 Connectivity Battery...

Page 4: ...y DIGI Base Number BN only DIGI Combined H2 O and BN Smart Setup Data Storage Rechargeable Battery DIGI provides a refreshed but familiar interface with the addition of smart features to enhance the u...

Page 5: ...f safety glasses and or protective gloves General this information guide should be read in full before operating DIGI appropriate safety measures must be taken when handling both combustible and flamm...

Page 6: ...Adequate ventilation must be ensured to avoid H2 build up in a confined space H2 gas is explosive at concentration levels above 4 Conformity This equipment is CE marked approved for the EEA market an...

Page 7: ...from a chemical that reacts with available water in the sample The water content is calculated from the gas pressure in the sample cup Base Number of Oil Measurement Gas is generated from a chemical...

Page 8: ...Mineral and synthetic fluids compatible with FKM Viton tm elastomer seals Lubricant oils hydraulic oils distillate fuels and Bio based fuels Unit Dimensions 112 mm maximum height x 76 mm diameter Mass...

Page 9: ...icing Accessories PPE reagents syringes and consumables DIGI Agitator DIGI Water H2 O and DIGI Combined variants Micro USB charging cable Quick Test Guide printed copy Contact consumables and spares i...

Page 10: ...Digi Cell Plus Digital Oil Test Cell Information Guide 10 GB Manufacturer Information Consumables Spares For service please see the Contact consumables and spares information sheet...

Page 11: ...lly with micro USB cable before first use DIGI requires a fully charged battery prior to initial use to accurately measure the remaining life Refit USB socket cover Fully charged battery run time 50 t...

Page 12: ...Left L Middle M or Right R button to power on Backlight turns off after 20 seconds Press any button to re activate Opening Closing Hold the sample cup and turn the upper counter clockwise Hold the sam...

Page 13: ...o sample the entire group of units components to establish initial baseline data and quickly spot any components with serious problems Once this process is complete then it is possible to set an initi...

Page 14: ...is generated from a chemical that reacts with available remaining BN additive in the sample Gas pressure from used oil is compared to new oil as a ratio Pressure is generated in DIGI proportional to t...

Page 15: ...dited by entering the oils list in set up The OIL TYPE is structured in DIGI into separate lists as below 1 2 3 4 5 6 7 8 SUPERLUBE HS CYLGARD LS CYLGARD SYS LUBE_Y ENGINEOILW ENGINEOILA EP GEAR ULTRA...

Page 16: ...cess Action Visual Description To assign a name to OILs OILs OK q to select OIL TYPE OK NAME uq to select character NEXT Repeat steps above and when finished press NEXT repeatedly until OIL TYPE NAME...

Page 17: ...ly 2 DIGI body upper and sample cup including agitator for H2 O testing should be thoroughly cleaned Attention should be paid to ensuring no reagent residue is left in the O ring and threaded surfaces...

Page 18: ...e paid to the seal See Cleaning EasySHIP reagent must be above 18 C and should be shaken thoroughly Test Menu Navigation Water H2 O Single Test RANGE OK START Select the test range for the approximate...

Page 19: ...the OIL TYPE is already calibrated DIGI automatically selects measurement screen calibration takes place automatically if an uncalibrated OIL TYPE is selected see BN Calibration for further detail Bas...

Page 20: ...kdown of oil film conditions Alternatively the mode of failure could be progressive resulting from local or generalised corrosion of components within the systems and or through effects which impact o...

Page 21: ...ial sump volume The governing factor for the stable final BN level is the oil consumption rate and the fuel sulphur level Rapid BN decrease is caused by low oil consumption small sump volumes high fue...

Page 22: ...quency in days Enclosed Gear Oils 0 15 0 2 0 2 Check upper limit against OEM data 30 Compressor Oil 0 1 0 1 Water can enter via compressor cylinders always check inter cooler drains are operating effe...

Page 23: ...PC and the SPID measurement data exported from DIGI Drive to the PC For time efficiency the oil reference list for BN measurement may be configured via the PC rather than entered manually via the DIG...

Page 24: ...ome Screen Select Test Type BN q to Add Oil CAL q to see OIL TYPES Imported OIL TYPES appear in SETUP OILS list below first 8 OIL TYPES Note OIL TYPE is not editable via DIGI keypad but is editable vi...

Page 25: ...the drive list as DIGI DRIVE X Make changes to OIL TYPE list Save file or replace one on DIGI DRIVE X Importing edited OIL TYPE List to DIGI Connect DIGI to a PC Connect to PC using micro USB cable D...

Page 26: ...ing a reassuring real time result indication Result within pre set alert limits Result above pre set alert limits Result outside of range NOT EDITABLE 1 2 3 4 5 6 7 8 SUPERLUBE HS CYLGARD LS CYLGARD S...

Page 27: ...be on the drive list as DIGI DRIVE X Complete SPID list Save file or replace one on DIGI DRIVE X Creating a Sample Point Identification SPID List via a PC and Importing to DIGI Importing SPID List to...

Page 28: ...will be on the drive list as DIGI DRIVE X Make changes to SPID list Save file or replace one on DIGI DRIVE X Importing edited SPID List to DIGI Connect DIGI to a PC Connect to PC using micro USB cabl...

Page 29: ...hen archived and is available to be imported into a PC as a results csv file If a result is below the range used the value stored is the minimum detectable limit for the range either 0 1 0 02 200 ppm...

Page 30: ...lumns are being edited See online guidance on using csv files 0 X SPIDs Done Select SPID to measure DIGI DRIVE connected to PC SPID Data Archive saved SPID Data SET CLOSED and archived New SET automat...

Page 31: ...aximum of 3 SPID sets can be archived DIGI has a SPID set memory that is first in first out FIFO IMPORTANT to stop data loss copy files from DIGI to a PC before starting a 4th SPID SET until the SPID...

Page 32: ...uide 32 GB Visual Description SPIDs OK Delete OK YES YES Visual Description Reset OK YES YES Back to SETUP Back to SETUP Clearing DIGI Memory To delete SPID data and disable smart functionality DIGI R...

Page 33: ...al Oil Test Cell Information Guide 33 GB DIGI Utility A utility to configure DIGI download data and view trends in the SPIDs is available See the Contact consumables and spares information sheet for l...

Page 34: ...as been designed with precision components for long term measurement accuracy therefore no periodic recalibration is necessary Where quality systems require or risk assessments indicate that accuracy...

Page 35: ...ghtening by hand 1 8 turn only after the sample cup makes contact with the seal Tools should not be used to tighten DIGI Screen does not a respond to button press or b sleep after 5 minutes Reset requ...

Page 36: ...cause damage Results lower than expected Not enough reagent added Ensure EasySHIP reagent is above 18 C and entire tube is emptied into the sample cup Sample oil and or reagent volume incorrect All te...

Page 37: ...or IR methods such as FTIR or NDIR can give different measurements and have their own non repeat and accuracy issues Laboratory methods also measure the total amount of water present DIGI reagent reac...

Page 38: ...r Tel 47 66 75 34 00 PL Poland Warsaw Tel 48 0 22 573 24 00 PT Portugal Tel 351 22 999 7360 RO Romania Bucharest Tel 40 21 252 1382 RU Russia Moscow Tel 7 495 645 2156 SE Sweden Bor s Tel 46 0 8 59 79...

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