Parker EY Series, Technical Manual

Page 1: ...1 Pvd3675_Gb_Ey_Septembre_2017 Servomotors EY Series Technical Manual PVD 3675 EY Series...

Page 2: ...n EN 60079 0 2012 A11 2013 Explosive atmospheres Part 0 Equipment General requirements EN 60079 15 2010 Explosive atmospheres Part 15 Equipment protection by type of protection n EN 60079 31 2014 Expl...

Page 3: ...Efficiency curves 23 3 2 5 Electromagnetic losses 29 3 2 6 Time constants of the motor 30 3 2 7 Speed ripple 32 3 2 8 Cogging torque 32 3 2 9 Rated data according to rated voltage variation 33 3 2 10...

Page 4: ...57 4 1 2 Handling 57 4 1 3 Storage 58 4 2 Installation 58 4 2 1 Mounting 58 4 2 2 Torque value for the screws 58 4 2 3 Preparation 59 4 2 4 Mechanical assembly 59 4 3 Electrical connections 60 4 3 1...

Page 5: ...motors If any malfunction or technical problem occurs that has not been dealt with in this manual please contact PARKER for technical assistance In case of missing information or doubts regarding the...

Page 6: ...ainst access to live parts before installing the equipment Some parts of the motor or installation elements can be subjected to dangerous voltages when the motor is driven by the inverter when the mot...

Page 7: ...r in mind that some parts of the surface of the motor can reach a temperature of 135 C Atex servomotors This motor can be used in hazardous areas May particular attention to the notes marked with Euro...

Page 8: ...ane T1 450 C Ma Very high level of protection IP65 M2 High level of protection nR Equipment with restricted breathing T2 300 C Mb High level of protection II Surface 1 Very high level of protection nA...

Page 9: ...a Very high level of protection 2 High level of protection ia ib ic Intrinsic safety T4 135 C Db High level of protection 3 Normal level of protection ma mb mc Encapsulation C Conductive dust T5 100 C...

Page 10: ...set of torque speed characteristics options and customization possibilities are available making EY servomotors the ideal solution for most servosystems applications in explosive atmospheres Advantag...

Page 11: ...Class F according to CEI 60034 1 Class F according to CEI 60034 1 with potting Altitude Up to 1000m IEC 60034 1 Contact us for higher altitude Ambiant temperature 20 C 40 C 20 C to 60 C with performan...

Page 12: ...depending on size Motor version E ATEX IECEx motor Feedback Sensor A Resolver 2 poles transformation ratio 0 5 K without sensor Y Sensorless series with Parker AC servodrive Torque Speed Characterist...

Page 13: ...erformances is applied according to data recommended by Parker 3 1 4 Thermal equivalent torque rms torque The selection of the right motor can be made through the calculation of the rms torque Mrms i...

Page 14: ...Mi Selection of the motor The motor adapted to the duty cycle has to provide the rms torque Mrms at the rms speed without extra heating This means that the permanent torque Mn available at the average...

Page 15: ...que vs speed curve Torque Mk Mrms Mn Mi i k rms n Speed 3 1 5 Servo drive selection Selection of drive depends on its rated power rated current and its mode selection which leads to the maximal curren...

Page 16: ...vomotors the power is usually 37 kW the rated current corresponds to 100 Power of servo drive AC30 37 kW Mode Servo Overload capability 200 during 4 s Illustration 0 5 10 15 20 25 0 500 1000 1500 2000...

Page 17: ...he drive has to provide at least a permanent current equals to I0 10 3 Arms In order to obtain an acceleration torque of 25 Nm the current will be about 25 1 17 22 Arms This means that the drive has t...

Page 18: ...ors with a current higher than the permanent current However to avoid any overheating the following rules must be respected 1 The peak currents and peak torques given in the data sheet must never be e...

Page 19: ...cteristics Torque speed current power The torque vs speed graph below explains different intrinsic values given in next tables Torque Peak Torque Permanent Low Speed Torque Rated torque Stall torque 3...

Page 20: ...36 8 26 7 2200 EY840EAK 4 9 23 5 2000 13 7 28 16 2 65 8 40 4 2000 EY860EAJ 5 2 34 4 1450 14 9 41 17 7 96 7 44 2 1450 Motor Rated Power Rated Torque Rated Speed Rated Current Low Speed Torque Low speed...

Page 21: ...7 36 8 26 7 3900 EY840EAK 6 8 18 6 3500 11 0 28 16 2 65 8 40 4 3500 EY860EAJ 6 3 23 0 2600 10 2 41 17 7 96 7 44 2 2600 Motor Rated Power Rated Torque Rated Speed Rated Current Low Speed Torque Low spe...

Page 22: ...8 79 10 57 7 EY420EAP 1 42 89 5 33 7 2 290 10 71 EY420EAJ 0 821 51 7 11 0 2 31 290 10 73 7 EY430EAL 1 46 91 8 22 6 4 22 426 10 76 3 EY430EAF 0 833 52 3 7 34 1 38 426 10 75 7 EY620EAV 2 84 177 67 6 7 9...

Page 23: ...ves are typical values They may vary from one motor to another Caution The efficiency curves are given for an optimal motor control no voltage saturation and optimal phase between current and EMF Caut...

Page 24: ...64 64 64 6 6 6 6 66 66 66 66 6 8 6 8 6 8 68 68 68 7 0 7 0 7 0 70 70 70 7 2 7 2 7 2 72 72 72 7 4 7 4 7 4 74 74 74 7 6 7 6 7 6 76 76 76 7 8 7 8 7 8 78 78 78 8 0 8 0 8 0 80 80 80 82 8 2 8 2 82 82 82 84...

Page 25: ...stant efficiency curves of the motor NX420E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 7000 0 1 2 3 4 5 6 7 8 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 56 56 56 5...

Page 26: ...onstant efficiency curves of the motor NX620E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 0 2 4 6 8 10 12 14 16 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 5 6 56 56...

Page 27: ...efficiency curves of the motor NX820E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 0 5 10 15 20 25 30 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 56 56 56 56 58 58 5...

Page 28: ...66 6 8 6 8 68 68 68 68 7 0 7 0 70 70 70 70 7 2 7 2 72 72 72 72 7 4 7 4 74 74 74 74 7 6 7 6 76 76 76 76 7 8 7 8 78 78 78 78 8 0 8 0 80 80 80 80 8 2 8 2 8 2 82 82 82 8 4 8 4 8 4 84 84 84 8 6 8 6 8 6 86...

Page 29: ...ture No responsibility will be accepted for direct or indirect losses or damages due to the use of these data Following data are indicative without any friction coming from lip seals Type Tf Nm Kd Nm...

Page 30: ...3 5 0 _ _ _ _ _ ph ph ph ph ph ph n ph n ph mech Ke Ke J R Ke Kt J R 2 _ _ 5 0 ph ph ph ph mech Ke J R With following values obtained from the motor data sheet Rph_ph resistance of the motor phase to...

Page 31: ...verall summary of motor time constants is given a little further 3 2 6 3 Constante de temps thermique du cuivre cuivre therm Cth Rth 389 K kg J Kg cuivre K J cuivre Masse Cth With Rth thermal resistan...

Page 32: ...e drive gains of both speed and current regulation loops presence of filtering or not load inertia resistant torque and type of sensor in use without external load neither external inertia nor resista...

Page 33: ...ed Nn2 given as follows 1 2 2 n n n n U U N N Pn Mn Cooling type Nn Natural Air cooling In Flange 400 400 12mm ALU Un UR U Mo Environment Io Ambient temperature 40 C MAX Mp Altitude 1000 m Ip Thermal...

Page 34: ...k that the drive still shows able to deal with the new maximum electric frequency Warning If the main supply decreases you must reduce the maximum speed accordingly in order not damage the motor In ca...

Page 35: ...mendations of the IEC TS 60034 25 ed 2 0 2007 03 12 for motors without filters up to 500V AC See figure 1 Figure 1 Minimum Voltage withstands characteristics for motors insulations according to IEC st...

Page 36: ...Supply Direct Current voltage Vdc 310 10 550 10 Electric frequency of motor Hz 0 700 0 700 Permanent current in one phase I0 Arms with T ambient 40 C EY310 EY430 EY630 EY860 4 7 Maxi 10 2 Maxi 14 5 Ma...

Page 37: ...37 Pvd3675_Gb_Ey_Septembre_2017 3 3 Outline drawings 3 3 1 EY310E...

Page 38: ...38 Pvd3675_Gb_Ey_Septembre_2017 3 3 2 EY420E EY430E...

Page 39: ...39 Pvd3675_Gb_Ey_Septembre_2017 3 3 3 EY620E EY630E...

Page 40: ...40 Pvd3675_Gb_Ey_Septembre_2017 3 3 4 EY820E EY840E EY860E...

Page 41: ...lation of ATEX machines Keep in mind that EY motors are equipments with protect mode nA non sparking for hazardous area of gas and with protection by enclosure tc for hazardous area of dust ignition W...

Page 42: ...is 1 3mm s for rigid mounting Warning A grade A motor according to IEC 60034 14 well balanced may exhibit large vibrations when installed in situ arising from various causes such as unsuitable foundat...

Page 43: ...ng and a life time L10 of 20 000h at constant speed in accordance with ISO281 Notice Radial and Axial Loads are not additive 3 5 2 1 EY310 The bearing arrangement is made with 2 ball bearings one on t...

Page 44: ...44 Pvd3675_Gb_Ey_Septembre_2017 3 5 2 2 EY420 3 5 2 3 EY430...

Page 45: ...45 Pvd3675_Gb_Ey_Septembre_2017 3 5 2 4 EY620 3 5 2 5 EY630...

Page 46: ...46 Pvd3675_Gb_Ey_Septembre_2017 3 5 2 6 EY820 3 5 2 7 EY840...

Page 47: ...47 Pvd3675_Gb_Ey_Septembre_2017 3 5 2 8 EY860...

Page 48: ...with a dimension of 400 mm x 400 mm and with a thickness of 12 mm Caution the ambient air temperature shall not exceed 40 C respectively 60 C with associated derating in the vicinity of the motor fla...

Page 49: ...tripping with PTC thermistors Once thermal probe PTC thermistors fitted in the EY servomotor winding trips the electronic system at 150 5 C for class F version When the rated tripping temperature is r...

Page 50: ...to an approximately linear characteristic The required temperature limits for alarm and tripping can be set in the drive The graph below shows KTY sensor resistance vs temperature for a measuring curr...

Page 51: ...he current must be limited at 80 of the low speed current Io and cable has to support peak current for a long period So if the motor works at standstill the current to select wire size is 2 x 0 8 Io 1...

Page 52: ...12 6 53 3 31 14 4 10 2 08 16 2 58 1 31 18 1 62 0 82 20 1 03 0 52 22 0 63 0 32 24 0 39 0 20 26 0 26 0 13 3 8 3 Motor cable length For motors windings which present low inductance values or low resistan...

Page 53: ...on In the detailed diagrams see 4 3 5 do not take into account the connection of the feedback cable and please keep the same connections for the other devices 3 9 3 Resolveur 2 poles transformation ra...

Page 54: ...on For an ambient temperature of 40 C the standard cables withstand a maximum surface temperature of 80 C For an ambient temperature of 60 C cables able to withtand a greater maximum surface temperatu...

Page 55: ...s 60 C CP1UQ2F1R0xxx CC3UQ2F1R0xxx CS5UQ2F1R0xxx Motor size Cable reference for AC890 Cable reference for AC30 Current 12Amps 40 C Current 9Amps 60 C CS4UQ1F1R0xxx CS7UQ1F1R0xxx Current 24Amps 40 C Cu...

Page 56: ...F capacitor avoids untimely braking if the 24 V voltage is disturbed by the external relay Check the voltage value once this capacitor has been fitted The RC network 220 0 1 F is needed to eliminate i...

Page 57: ...case of damaged material during the transport the recipient must immediately make reservations to the carrier through a registered mail within 24 h 4 1 2 Handling The servomotors EX8 are equipped wit...

Page 58: ...ecked in order to detect any excessive height difference between the motor locations The surface variation shall not exceed 0 1 mm In all cases we recommend using shims in order to compensate small ir...

Page 59: ...n balanced with its cotter pin Prohibit any impact on the shaft and avoid press fittings which could mark the bearing tracks If press fitting cannot be avoided it is advisable to immobilize the shaft...

Page 60: ...le for wear on the drive shaft resulting from excessive strain 4 3 Electrical connections Danger Check that the power to the electrical cabinet is off prior to making any connections Caution The wirin...

Page 61: ...d sensor destruction Warning Do not touch contacts risk of damage due to electrostatic discharges ESD 4 3 3 Use of two grounding devices with EY servomotors EY servomotors have two equipotential conne...

Page 62: ...be capable of being released or removed only with the aid of a tool according to standard IEC EN 60079 0 The protections are designed To absorb an impact energy of 7 joules to prevent any disconnecti...

Page 63: ...sis 1 Setting up of hardware after motor receipt 2 Unscrew the 3 screws of protector mounted on the command connector basis 3 Situation obtained after protector removing 4 Screw the control plug on it...

Page 64: ...slightly the 4 grub screws freeing the basis in rotation 7 Rotate the power connector basis until reaching the needed orientation 8 Screw the power plug on its connector and immobilize the basis screw...

Page 65: ...ine the first one is connected to the ground pin 2 of power connector the other one is connected to the external motor housing see below The connecting of these two grounding devices is mandatory in o...

Page 66: ...Special requirements for ATEX servomotors Operation Periodicity Clean the motor Every year Motor inspection vibration changes temperature changes tightening torques on all scews Every year Cable inspe...

Page 67: ...rotection its connection and how it is set in the drive Check on the servomotor insulation if in doubt carry out hot and cold measurements The minimum insulation resistance value measured under a max...

Page 68: ...iction in the machine may be too high Test the motor current with and without a load Check the motor does not have thermal insulation Check that there is no friction from the brake when the brake powe...