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Installation and servicing manual

Shell & Tube Cooler

 

18

Parker Hannifin Corporation

Hydraulics Group

Catalogue HY10-6014-UM/CN

应急措施

6.2 

更换铸造盖

6.2.1 

更换时间

如果端盖破坏出现油或冷却水渗漏时,则需要更换端盖。

6.2.2 

更换方式

更换步骤同O型圈或橡胶垫片更换。参考5.1  更换O型圈或
橡胶垫片遵守步骤1至4;更换端盖并重复上述步骤

6.3 

铜管清洁

6.3.1 

清洁时间

每 六 个 月 清 洁 一 次 。 如 果 铜 管 内 部 因 异 物 堵 塞 ,
换 热 效 率 则 会 下 降 。 因 此 , 必 须 保 证 定 期 清 洗 管
道 。 如 果 冷 却 器 介 质 水 不 太 干 净 , 每 年 清 洗 3 次
(湖泊水、河水、未过滤水。。。) 

 

6.3.2 

清洁方式

1. 

按照6.1.2拆卸步骤1到8的顺序进行管束拆卸;

2. 

如发现铜管内部因外物堵塞,请清洁铜管内部;

3. 

清洗时,确保使用非腐蚀性石灰石稀释剂做清洁
剂。遵照清洁剂厂家说明要求使用清洁剂。

 

不可以使用铜管用清洁剂清洗油管路。完全理解清洁剂
使用说明后,将产品浸入灌满清洁剂的容器中存放一段时
间。

6.3.3 

冷却器排液

系统停止,换热器不再有水供应时,应打开端盖上所有排
水堵头并将水完全排除冷却器。

冷却器中的死水容易腐蚀产品并急剧缩短产品寿命。
冬季排空冷却器以防止结冰或管束破裂。

7. 

应急措施

7.1 

端盖破裂出现渗漏时的应急措施

•   

如果设备端盖因外部震动而破坏,立即关闭

运行系统压力。

•   

切断冷却管线冷却水供应。排空管侧(参考

排液)

• 

 

拧开端盖上的螺栓。

• 

 

拆卸O型圈,检查是否完好;如果不可再用,则需

更换。

• 

 

使用螺栓安装一个新端盖。

7.2 

铜管破裂时更换措施

• 

 

如果因季节温度过低导致铜管冻破,立即停止设备

运行并终止向冷却管线供应冷却水。

• 

 

如果铜管破裂时继续向设备供应冷却水,油水则

可能在换热器内部混合,并进而损坏系统。请格外 
小心。

• 

 

如果铜管损坏,可能客户无法自行修理或更换。如

果需要相应修理或更换。

请联系我们公司售后团队或当地客服以便获得适当服务。

7.3 

垫片破裂时的应急措施

1. 

 

如果因垫片破裂导致漏水时,终止系统运行并停止

向管线供应冷却水。

2. 

 

拧开端盖上的螺丝。

3. 

 

拆卸橡胶垫片并装上新橡胶垫片。

4. 

 

重新装上端盖。

7.4 

油、水管线入口和出口出现渗漏时的应急措施

1. 

 

如果油、水管线入口和出口出现渗漏时,首先,终

止系统运行并停止向管线供应冷却水。

2. 

 

检查管线入口和出口接头是否正确安装。如果紧固

不牢固,则可能出现漏水或漏油。

3. 

 

针对PT型螺栓,使用密封材料或缠上特氟龙胶带可

以有效防止漏油或漏水。

4. 

 

如果因上文没有提及的其他冷却器缺陷导致漏油或

漏水,联系我们公司售后团队或就近联系我们的客
户中心。

G1/4
排油孔

G1/4 (3x)
排水孔

拆卸垫片

拆卸O型圈

Summary of Contents for HY10-6014-UM/CN

Page 1: ...Shell Tube Cooler Installation and servicing manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding...

Page 2: ...Installation and servicing manual Shell Tube Cooler 2 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN...

Page 3: ...0 6014 UM CN Contents Introduction Directions 4 1 Safety Notice 4 2 Product Overview 5 3 Product Parts Name 6 4 Installation 6 5 Preventive Maintenance 8 6 Maintenance Procedures 8 7 Emergency Measure...

Page 4: ...ope 1 2 Important Safety Notes 1 2 1 CAUTION This symbol point outs general safety notice 1 2 2 OPERATOR MANUAL Read carefully and ensure that you understand the product prior to use it Faillure to fo...

Page 5: ...iate oil viscosity index in the hydraulic systems extends the life cyle of the valves pumps and parts in the system thereby reducing maintenance costs of the system The Shell Tube Cooler will provide...

Page 6: ...4 2 Installation Directions Ensure that you check the safety instructions accompanying the product when handling moving and or installing it Cooler when installed vertically should be installed with...

Page 7: ...r located as close to the heat exchange as possible 4 Provide necessary air vent valves for the heat exchanger so that it can be purged to prevent or relieve vapor or gas binding on either the tube si...

Page 8: ...d tube cooler are required every 6 months if used on application using clean fluid as per water quality table in annex of the shell and tube manual and equipped with filtration system For coolant from...

Page 9: ...he shell and tube cooler or hydraulic system caused by wrong shell and tube cooler assembly and or shell and tube cooler not pressure tested prior commissioning to the hydraulic system Remove Gasket R...

Page 10: ...and oil may mix inside the heat exchanger which may result in damage to your system Please pay extra attention to this issue Broken copper pipe may not be repaired or replaced by the customers Ensure...

Page 11: ...Ion Sulfate mgSO42 L 200 X Calcium Hardness mgCaCO3 L 150 X Acid Consumption mgCaCO3 L 100 X Total Hardness mgCaCO3 L 200 X Ref item Fe mgFe L 1 0 X X Cu mgCu L 0 3 X Ion Sulfide mgS2 L Not detected...

Page 12: ...Installation and servicing manual Shell Tube Cooler 12 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN...

Page 13: ...Installation and servicing manual Shell Tube Cooler 13 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 1 1 1 1 2 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 1 3 1 3 1 1 3 2 1 4 1 4 1...

Page 14: ...S6 4 400 455 400 290 55 150 75 250 75 174 5 100 170 9 13 OST S6 4 530 1 589 530 420 55 150 140 250 140 174 5 100 170 9 15 OST S6 5 680 1 1 733 680 570 55 164 162 318 200 225 5 130 180 9 27 OST S6 8 67...

Page 15: ...be Cooler 15 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 3 1 1 9 1 M14x1 5 2 1 10 1 3 1 11 1 4 1 12 1 13 1 5 1 14 1 6 1 15 16 7 2 O 16 16 8 1 M14x1 5 17 16 4 4 1 1 2 3 4 5 6...

Page 16: ...n and servicing manual Shell Tube Cooler 16 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 4 3 2 0 C 100 C 14 4 3 3 4 3 4 1 O 2 3 4 5 6 4 3 5 1 2 3 30 4 5 6 4 4 4 4 1 4 4 2 4 4...

Page 17: ...ervicing manual Shell Tube Cooler 17 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 1 2 3 4 5 6 7 5 5 1 6 4 5 2 5 3 O 5 4 6 6 1 O 6 1 1 O O 6 1 2 1 2 3 4 4 1 5 6 O 7 8 O 9 O 8...

Page 18: ...ng manual Shell Tube Cooler 18 Parker Hannifin Corporation Hydraulics Group Catalogue HY10 6014 UM CN 6 2 6 2 1 6 2 2 O 5 1 O 1 4 6 3 6 3 1 3 6 3 2 1 6 1 2 1 8 2 3 6 3 3 7 7 1 O 7 2 7 3 1 2 3 4 7 4 1...

Page 19: ...289 0805 www parker com Ph 25 C 6 5 8 2 X X S cm 25 C 800 X X mgcL L 200 X mgSO42 L 200 X mgCaCO3 L 150 X mgCaCO3 L 100 X mgCaCO3 L 200 X Fe mgFe L 1 0 X X Cu mgCu L 0 3 X mgS2 L X mgNH4 L 1 0 X mgSiO...

Page 20: ...7 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest...

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