Parker LCR Series, Product Manual

Page 1: ...MANUAL NO 102 4109 01 REV E EFFECTIVE May 18 2018 SUPERCEDES July 11 2014 ...

Page 2: ...____________ 2 WWW PARKERMOTION COM PH 724 861 8200 For assistance contact Parker Hannifin Corporation Electro Mechanical Division 1140 Sandy Hill Road Irwin PA 15642 Ph 724 861 8200 800 245 6903 E mail ddlcat parker com www parkermotion com ...

Page 3: ...mance Specifications 15 LCR22 Belt Drive Performance Specifications 17 LCR30 Belt Drive Performance Specifications 17 Chapter 3 Component Specifications 19 Motor Specifications 20 Stepper Motor Encoder Specifications 21 Limit Home Switch Specifications 22 LCR22 Screw Drive Reflected Inertias 23 LCR22 Maximum Allowable Speeds 23 LCR30 Screw Drive Reflected Inertias 23 LCR30 Screw Drive Maximum Allo...

Page 4: ...0 REVISON NOTES_____________________________________________________________________ REV 1 INITIAL RELEASE 5 15 11 REV 2 Rebranded drive as P2 3 2013 REV 3 Fixed some missed Ion references added CE warnings 1 29 14 REV 4 Wrap update LCR changes 7 14 14 REV E C slot sensor update p 22 27 34 ...

Page 5: ...cessary contact your local authorized distributor DO NOT subject the unit to impact loads such as hammering riveting etc Impacts loads generated by hammering or riveting may result in flat spots on bearing surfaces or misalignment of drive compo nents DO NOT lift the positioner by cables or cable management system Lifting positioner by cables or cable management system may effect electrical connec...

Page 6: ...nts of the positioner while unit is plugged into an electrical outlet SHUT OFF power before replacing components to avoid electrical shock Pinch Points Unit may have a pinch point because the top extends over the base of the table Proper care should be exercised Vertical Operation Depending upon your load and screw selection the carriage and load may backdrive in pow er loss situations potentially...

Page 7: ... surface that has a maximum flatness error of 0 001mm 300mm 0 00004 ft Table will operate with work surface of 0 100mm 300mm flatness or worse but performance speci fications will be significantly effected Specifications Are Point of Measurement Dependent Catalog specifications and specifications in this manual are measured from the center of the car riage 38 mm above the carriage surface All meas...

Page 8: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 8 WWW PARKERMOTION COM PH 724 861 8200 P2 DRIVE ...

Page 9: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 9 WWW PARKERMOTION COM PH 724 861 8200 Chapter 2 LCR Specifications LCR How to Order ...

Page 10: ...MOTION COM PH 724 861 8200 Dimensional Drawings LCR22 Leadscrew Drive Travel mm in 25 mm increments Min Max LCR 22 Screw 25 150 Motor Mounts Motor Option M L Description N08 26 5 0 NEMA 8 motor mount N11 31 8 0 NEMA 11 motor mount M11 31 8 62 5 NEMA 11 stepper motor ...

Page 11: ... 861 8200 Dimensional Drawings LCR30 Leadscrew Drive Travel mm in 25 mm increments Min Max LCR 30 Screw 25 600 Motor Mounts Motor Option M L Description N11 30 6 0 NEMA 11 motor mount N17 31 2 0 NEMA 17 motor mount M11 30 6 62 5 NEMA 11 stepper motor M17 31 2 51 NEMA 17 stepper motor ...

Page 12: ... 724 861 8200 Dimensional Drawing LCR22 Belt Drive Motor Mounts Motor Option M L Description N16 39 3 0 SM16 motor mount N17 35 3 0 NEMA 17 motor mount M16 39 3 137 SM162AE N10N servo motor M17 34 3 58 2 NEMA 17 stepper motor Travel in 25 mm increments Min Max LCR 22 Belt 25 500 ...

Page 13: ...s LCR30 Belt Drive Travel in 25 mm increments Min Max LCR 30 Belt 25 1000 Motor Mounts Motor Option M L Description N16 46 3 0 SM16 motor mount N17 44 8 0 NEMA 17 motor mount N23 44 3 0 NEMA 23 motor mount M16 46 3 137 SM162AE N10N servo motor M17 44 8 58 2 NEMA 17 stepper motor M23 44 3 73 NEMA 23 stepper motor ...

Page 14: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 14 WWW PARKERMOTION COM PH 724 861 8200 ...

Page 15: ...ead 0 05 10mm lead 0 04 2mm lead 0 09 10mm lead Screw Diameter mm 3 3 3 3 6 4 6 4 Coefficient of Friction 0 02 0 10 0 02 0 10 Carriage Weight N 0 2 0 2 0 5 0 5 Base Moment of Inertia mm4 Ixx 10 332 10 332 39 778 36 162 Iyy 11 808 11 808 46 273 42 066 Performance Specifications LCR Screw Driven Positioner Weight Screw Driven LCR Nema 11 Nema 17 LCR22 Unit Weight Basic Unit with 0 travel Kgf lbs 0 3...

Page 16: ...e been consolidated into these speed versus thrust graphs To make a selection first use the X axis scale of the different graphs to identify a screw lead that will deliver the desired peak velocity Next using the specific screw lead graph identify the motor with enough torque to deliver the needed thrust to lift or accelerate the load Maximum speed with Parker P2 stepper drive at 24 VDC To achieve...

Page 17: ...5 45 45 Linear Travel Rev mm 44 0 44 0 58 0 58 0 Breakaway Torque Nm 0 075 0 075 0 085 0 085 Coefficient of Friction 0 02 0 10 0 02 0 10 Carriage Weight N 0 2 0 2 0 5 0 5 Base Moment of Inertia mm4 Ixx 11 365 10 332 39 778 36 162 Iyy 12 989 11 808 46 273 42 066 Positioner Weight Belt Driven LCR Nema 17 Nema 23 LCR22 Unit Weight Basic Unit with 0 travel Kgf lbs 0 635 1 397 0 712 1 566 Weight of Add...

Page 18: ...otor torque motor speed efficiency friction safety margin etc have been consolidated into these speed versus thrust graphs To make a selection first use the X axis scale of the different graphs to identify a screw lead that will deliver the desired peak velocity Next using the specific screw lead graph identify the motor with enough torque to deliver the needed thrust to lift or accelerate the loa...

Page 19: ... 275 180 Phases 2 2 2 2 4 pole Step Angle Degrees 1 8 1 8 1 8 1 8 na P N Placement Motor A A B B M11 Screw LCR22 30 Screw Drive NEMA11 Red Blue Green Black Red Yellow Grey Green M17 Screw LCR30 Screw Drive NEMA17 Red Blue Green Black M17 Belt LCR22 30 Belt Drive NEMA17 Red Blue Green Black M23 Belt LCR30 Belt Drive NEMA23 Black Red White Green Servo Motor Connector Pin Outs Stepper Motor Wire Colo...

Page 20: ...UCT MANUAL__________________ 20 WWW PARKERMOTION COM PH 724 861 8200 Motor Information 006 2357 1 0 3 0 Stepper Motor Power Extension Cable Connector Pin Function Pin 1 A Pin 2 A Pin 3 B Pin 4 B Motor Cable Connector Pin Out ...

Page 21: ...2 Green A 3 Yellow A 4 Brown 5 VDC 5 Blue B 6 Red B Specifications Min Typ Max Units Notes Supply Current 22 30 mA Supply Voltage 4 5 5 5 V High Level Output 2 4 3 4 V Ioh 20mA Low Level Output 0 2 0 4 V Iol 20mA Rise Time 500 ns Fall Time 100 ns Frequency Response 44 _ kHz Parameter Typ Max Units Symmetry Error 16 75 deg Quadrature Error 12 60 deg note wire colors pink grey not used Part Counts R...

Page 22: ...sponse Sensitivity 48 Gauss Switching Frequency 1000 Hz Power Consumption 8 mA without load Ripple 10 of operating voltage Hysteresis 15 Gauss Repeatability 0 1 mm EMC EN 60 947 5 2 Short circuit protection Yes Power up Pulse suppression No Reverse Polarity Protection Yes Enclosure Rating IP 67 Shock and Vibration Stress 30g 11ms 10 55 Hz 1mm Operating Temperature range 25 C to 75 C 13 F to 167 F ...

Page 23: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 23 WWW PARKERMOTION COM PH 724 861 8200 LCR Motor Sizing Information Screw Drives ...

Page 24: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 24 WWW PARKERMOTION COM PH 724 861 8200 LCR Motor Sizing information Belt Drive Information ...

Page 25: ...f Must be accurately placed on motor shaft See chart below Set screw of coupling should be aligned to flat on motor and torque to 0 5 N m Base Mounting Coupling Placement Table Size Motor Mount D mm D in X mm X in LCR22 N11 14 7 0 58 2 0 0 08 LCR30 N11 14 2 0 56 2 0 0 08 LCR30 N17 14 8 0 58 2 0 0 08 Securing the LCR22 LCR30 is done by toe clamp mounting Proper mounting of the LCR is essential to o...

Page 26: ...Carriage should be only moved by input to the drive shaft via motor or hand crank Moment loading pre cautions The LCR positioners have rated individual moment and load ratings When multiple moments are applied to carriage these rating must be reduced use the equation below as a guideline MOMENT LCR22 SQ RAIL BUSHING LCR30 SQ RAIL BUSHING Mroll N M 0 9 0 1 2 6 0 3 Mpitch N M 2 5 0 8 8 2 1 5 Myaw N ...

Page 27: ...manded to return repeatedly If equipped the LCR limit home switches are installed at factory but not set To adjust the switches Loosen the flat head screw by turning CCW and position the switch to desired location and then retighten Insert the switch into c slot screw head facing up and then rotate 90 and mount The limit switches must be inserted into the top c slot for the magnet in carriage to t...

Page 28: ...on No lubrication is required in standard operating conditions LCR BELT DRIVE INFORMATION Mounting Motor to LCR22 belt drives Mount motor to motor block by inserting the motor motor shaft into input shaft of table Secure motor with its mounting hardware to motor block Tighten the clamp collar 003 2604 08 to secure to 1 9 N m 16 in lbs ...

Page 29: ...aced on the motor shaft 2 Insert Plastic Torque Disc onto coupling 3 Note Orientation of Torque Disc key way and corresponding key on hub shaft inside LCR 30 housing Rotate motor shaft to align both parts 4 Insert motor with coupling and torque disc into LCR30 housing making sure coupling key and key way are aligned 5 Tighten motor mounting bolts to secure motor to mounting block Coupling Placemen...

Page 30: ... from Unit Do not discard belt One should use this belt as a guide to cutting the replacement belt to proper length Cut new replacement belt to match old belt Put to side Next go to idler end and loosen the 8 4 each side button head screws attaching the belt tension plates to allow the tens ion plate to slide one will also have to back out the set screws in the end of plates to allow the tension p...

Page 31: ...en key to assist in allowing belt to go under idler pulley and out the idler end Wrap the belt around the drive and idler pulleys and bring belt ends to carriage Make sure the tension plates are fixed as stated on previous page pushed toward the base extrusion Lay Belt teeth on carriage teeth as shown Make sure to achieve at least 5 teeth engament of belt on each side and then place mount top of c...

Page 32: ...hten the qty button heads that secure the tension plates into position Remove the belt tension fixture Re insert the flat head set screws Remove the flat head set screws in the tension plates Utilize belt tension fixture to provide uniform tension pull force on tension plates belt P N 005 3044 01 LCR 22 provides pull force of 80N and a belt tension of 40N P N 005 3044 02 LCR 30 provides pull force...

Page 33: ...P SEAL AS FOLLOWS 1 Remove the yellow load plate QTY 2 M3 X 0 5 X 6 0 LG Socket flat heads w 2mm allen key 2 Loosen the QTY 2 M2 X 0 4 X 6LG socket head set screws with 1 27mm alleny key 3 Remove and replace strip seal 4 Reverse the steps above Extra care should be taken when coming into contact with strip seals as they are very sharp ...

Page 34: ...CR22 30 screw drive Coupling torque disk with thru hole 003 3558 01 Coupling half motor side 5mm bore nema11 17 003 3558 07 LCR22 30 screw drive Coupling half motor side 6 35mm bore nema23 003 3161 01 LCR30 Belt drive Coupling torque disc 003 3160 03 LCR30 Belt drive Coupling half motor side 5mm bore nema17 003 3160 01 LCR30 Belt drive Coupling half motor side 6 35mm bore nema23 sm16 003 2604 06 L...

Page 35: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 35 WWW PARKERMOTION COM PH 724 861 8200 Accessories XYZ Bracketry ...

Page 36: ...exavalent Chromium Cr6 1 Polybrominated biphenyls PBB 1 Polybrominated diphenyl ethers PBDE 1 We hereby certify that the LCR product line produced by Parker Hannifin Corporation complies with the requirements of the EU Directive 2011 65 EU on the restriction of the use of certain hazardous substances RoHS and other national and international legislation similarly restricting the use of materials R...

Page 37: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 37 WWW PARKERMOTION COM PH 724 861 8200 Notes ...

Page 38: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 38 WWW PARKERMOTION COM PH 724 861 8200 Notes ...

Page 39: ...LCR22 LCR30 SERIES PRODUCT MANUAL__________________ 39 WWW PARKERMOTION COM PH 724 861 8200 ...