background image

Service Manual

 

PGP/PGM600

Effective: 

January 1, 2012

Supersedes: 

All Others

Service Manual HY09-SM600/US

PGP600 Series

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Topkitparts

Summary of Contents for PGM 600 Series

Page 1: ...Service Manual PGP PGM600 Effective January 1 2012 Supersedes All Others Service Manual HY09 SM600 US PGP600 Series...

Page 2: ...ese products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warn...

Page 3: ...It is important to airblast all parts and wipe them with a clean lintless cloth before assembly USE CAUTION IN GRIPPING ALL PARTS IN THE VISE TO AVOID DAMAGING MACHINED SURFACES A pump must be driven...

Page 4: ...09 SM600 US PGP PGM600 Exploded View PGP PGM600 Series Service Manual ITEM QTY DESCRIPTION 1 1 Flange 2 1 Body 3 1 Drive Gear Shaft 4 1 Gear Driven 5 2 Screw Drive 6 4 Nut Hex 7 1 Name Plate 8 1 Ring...

Page 5: ...PGP PGM610 use a 1 00 25 4 mm dia bar x 3 25 long 82 55 mm for the PGP PGM620 use a 1 375 35 mm dia bar x 4 625 long 117 mm for the PGP PGM640 use a 1 00 25 4 mm dia bar x 4 625 long 117 mm The drawin...

Page 6: ...e drive shaft pointIng up Caution DO NOT GRIP ON OR NEAR ANY MACHINED SURFACES DURING ASSEMBLY OR DISASSEMBLY Match mark all sections Be sure to align these marks when reassembling 4 Remove the balanc...

Page 7: ...ft seal 9 Inspect all bushings for scoring or discoloration and replace if necessary Bushings cannot easily be removed with a puller We suggest replacing with a new flange or body with bushings alread...

Page 8: ...and an arbor press Be sure the that the grooves or seams are positioned as stated in Step 2 The bushings must be pressed into the bores flush with the casting face Be sure to support the castings so...

Page 9: ...e sleeve with grease to lubricate the shaft seal during assembly 13 Assemble the gears into the body journals and other contact faces should be oiled with clean hydraulic fluid The instructions for pr...

Page 10: ...cross corner Torque diagonally opposed fasteners to correct torque 16 Fit the mounting flange careful from the top down to the body Fit the interlocking track correctly Catalog HY09 SM600 US Assembly...

Page 11: ...wear de tectable by touch in the seal area or at the drive coupling The maximum allowable wear is 002 Wear in the shaft seal area indicates oil contamination Wear or damage to splines keys or keyways...

Page 12: ...on and minimize internal leakage Low viscosity leads to the following problems Higher leakage across all sealing gaps in the pump leading to lower volumetric efficiencies and heat Heat will cause loss...

Page 13: ...erature the longer the service life will be of the oil pump and other components Cold Weather Operation Oils for use in cold weather should have a viscosity not exceeding 7500 SUS 1620 cSt at the mini...

Page 14: ...ired by other components in the system High Water Base Fluids HWBF The use of 95 5 emulsion is not recommended Phosphate Ester Phosphate ester does not appear to effect pump perfor mance and service l...

Page 15: ...th clean oil to provide initial lubrication This is par ticularly important if the unit is located above the oil reservoir After connecting the lines and mounting the replacement unit operate the pump...

Page 16: ...y increase pressure on pump in 500 psi increments until the desired test pressure has been reached This should take about five minutes Delivery should run close to rated catalog performance figures wh...

Page 17: ...s in delivery of carriers or suppliers shortages of materials and any other cause beyond Seller s control 12 Entire Agreement Governing Law The terms and conditions set forth herein together with any...

Page 18: ...and global availability The Instrumentation Group is a global leader in the design manufacture and distribution of high quality critical flow components for worldwide process instrumentation ultra hi...

Reviews: