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Parker Hannifin Corporation  

|

  

Pump & Motor Division  

|

  Kings Mountain, NC

Parker Hannifin Corporation  

|

  

Pump & Motor Division  

|

  Kings Mountain, NC

WARNING: 

This product can expose you to chemicals including lead or DEHP which are known to the state of California to cause cancer,  

birth defects, and other reproductive harm. www.p65warnings.ca.gov

WARNING: 

This product can expose you to chemicals including lead or DEHP which are known to the state of California to cause cancer,  

birth defects, and other reproductive harm. www.p65warnings.ca.gov

Catalog HY13-PMD500-SM/US

PGP/PGM 500 Series

Gear Pumps & Motors Service Manual

Fluid Recommendations

When choosing your Hydraulic Oil, duty cycle and oil 
temperature must be factored in to optimize your system 
performance. Since hydraulic systems often work under 
extreme temperature changes, especially in moderate to 
severe duty cycles, the lubrication qualities of the oil in tight 
tolerance components is even more critical.  

Viscosity choice is always a compromise; the fluid must 
be thin enough to flow easily but thick enough to seal and 
maintain a lubricating film between bearing and sealing 
surfaces. This film of oil helps to reduce friction and heat, 
which can ultimately lead to component damage.

Fluid temperature does affect viscosity. When choosing a 
fluid, it is important to consider the start-up and operating 
temperatures of the hydraulic system In general, as the 
fluid warms, it gets thinner and its viscosity decreases. At 
the highest temperatures, the fluid must be thick enough 
to provide lubrication and minimize internal leakage. Low 
viscosity leads to the following problems: 

 

• Higher leakage across all sealing gaps in the pump 

 

  leading to lower volumetric efficiencies and heat.

 

• Heat will cause loss of lubrication and will create  

 

  severe wear because of metal to metal contact,  

 

  causing premature failure of the gears, thrust plates 

 

  and bushing blocks.

The opposite is true when the fluid cools, its viscosity  
increases. At the lowest temperatures, the fluid must be  
thin enough to flow readily. High viscosity oil leads to the  
following problems:

 

• Sealing and lubrication gaps not being filled, loss of  

   lubrication

 

• Filling losses occur which causes cavitation damage to 

 

  the pump 

Under normal operating temperatures it is recommended 
to keep the temperature of the hydraulic fluid in the range 
of 120°F to 140°F (49°C to 60°C). Fluids may break down 
or oxidize at high temperatures, which leads to varnish or 
sludge deposits in the system and also reduces lubricity 
and results in reduced life of the unit. As a rule of thumb, 
operating temperatures over 176°F (80°C) reduce the 
service life by half for every 50°F (10°C) temperature 
increase, and should be avoided. 

Petroleum Oils (Mineral-based)

Viscosity Recommendations

Optimum operating viscosity is considered to be about 
100 SUS (20 cSt).

Minimum approximately: 50 - 60 SUS (7.5 - 10 cSt) 
Maximum at start up approximately: 7500 SUS (1600 cSt)

Recommended Viscosity Grades:

 

Grade

Viscosity at 
100°F (40°C)

Viscosity at  
210°F (100°C)

ISO 32

165 SUS (32 cSt)

44 SUS (5 cSt)

ISO 46

240 SUS (46 cSt)

49 SUS (7 cSt)

SAE 10

150 SUS (32 cSt)

41 SUS (4 cSt)

SAE 20

300 SUS (71 cSt)

51 SUS (7 cSt)

Other Desirable 
Properties

Additives Usually 
Recommended:

Viscosity Index: 
90 minimum

Rust and Oxidation (R & O) 
Inhibitors

Aniline Point: 175 minimum

Foam Depressant

NOTE:

 Antiwear (AW) additives are not necessarily 

recommended. In some instances the presence of zinc 
compounds can actually be harmful to copper, bronze, or 
brass components used in the system. The use of AW oil is 
optional with our gear units.

General Recommendations

High quality hydraulic oils are essential for satisfactory 
performance and long life of any hydraulic system. Such 
oils are usually prepared from highly refined, turbine oil 
stocks with which select additives are compounded. We 
suggest following the manufacturer's specifications or the 
recommendations of a reputable oil supplier for the specific 
oil requirements on your machine.

A high viscosity oil will generally give better performance 
and life than a thin oil. Oil of around 100 SUS (20 cSt) will 
give optimum performance. Your selection should be as 
near to optimum as possible at operating temperature but 
not so heavy at start-up as to cause cavitation. Cold start-
up procedures which allow the use of heavier oils should 
prove worthwhile by increasing pump life. The oil must be 
clean and contain less than 0.1% water.

Hydraulic Oil Recommendations

Summary of Contents for PGP 500 Series

Page 1: ...Pump Motor Division Vocational Truck Pump Program Catalog Pump Motor Division PGP PGM 500 Series Service Manual...

Page 2: ...rmation concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and...

Page 3: ...defects and other reproductive harm www p65warnings ca gov Table of Contents General Information 1 4 Single Pump 1 Use Genuine Parker Replacement Parts 2 Tool List 3 Seal Installation Tools 4 Exploded...

Page 4: ...ductive harm www p65warnings ca gov Catalog HY13 PMD500 SM US PGP PGM 500 Series Gear Pumps Motors Service Manual Single Pump Aluminum Gear Housing Pressure Balanced Bushing Block Cast Iron Port End C...

Page 5: ...stem The first requirement of good maintenance of hydraulic equipment is cleanliness MAKE SURE YOU DISASSEMBLE AND ASSEMBLE YOUR HYDRAULIC EQUIPMENT IN A CLEAN AREA The pictures show Model PGP511 Note...

Page 6: ...nist s hammer Torque wrench Soft hammer Vise with 6 minimum opening Medium grit carborundurn stone Bar for lip seal installation Seal removal tool See A Special mylar sleeve See B Oil and Grease Speci...

Page 7: ...A1 A2 Integral Shaft 0 946 3 500 0 630 0 275 0 748 0 040 30 0 060 PGP PGM 505 L5 Continental Shaft 1 024 3 500 0 630 0 275 0 748 0 040 30 0 060 Pump Motor SEC Description A B C D E F PGP PGM 511 H2 I...

Page 8: ...ou to chemicals including lead or DEHP which are known to the state of California to cause cancer birth defects and other reproductive harm www p65warnings ca gov PGP PGM 500 Series Gear Pumps Motors...

Page 9: ...ncer birth defects and other reproductive harm www p65warnings ca gov PGP PGM 500 Series Gear Pumps Motors Service Manual Catalog HY13 PMD500 SM US Bill of Materials ITEM DESCRIPTION QTY 1 Lip Seal 1...

Page 10: ...SASSEMBLY Start Disassembly CAUTION 1 If prying off sections becomes necessary take extreme care not to mar or damage machined surfaces Excessive force while prying can result in misalignment and seri...

Page 11: ...PMD500 SM US PGP PGM 500 Series Gear Pumps Motors Service Manual 4 Remove gear housing Fig 4 If prying with screwdriver is necessry be careful not to damage the machined surfaces Example of excessive...

Page 12: ...void tapping the gear teeth together or against other hardened surfaces 6 Before removing gears draw a match mark in center of the gear teeth Fig 8 Doing so will help make sure they are placed back in...

Page 13: ...l Disassembly Instructions 10 If equipped remove the snap ring Fig 12 Snap ring is located in front of the shaft seal Figure 12 11 Pry out the lip seal Fig 13 Be careful not to damage seal bore in pum...

Page 14: ...t clean all machined surfaces and make sure are free of debris 2 Prep new lip seal for replacement Fig 1 3 Grease new lip seal Fig 2 Coat the outer edge of the lip seal and its recess with non hardeni...

Page 15: ...ia to cause cancer birth defects and other reproductive harm www p65warnings ca gov Catalog HY13 PMD500 SM US PGP PGM 500 Series Gear Pumps Motors Service Manual Assembly Instructions 5 Replace bearin...

Page 16: ...US PGP PGM 500 Series Gear Pumps Motors Service Manual Assembly Instructions Figure 9 Figure 10 Figure 11 9 Re affix or replace section seal Fig 11 Verify both sides of the section seal are free of de...

Page 17: ...of California to cause cancer birth defects and other reproductive harm www p65warnings ca gov Catalog HY13 PMD500 SM US PGP PGM 500 Series Gear Pumps Motors Service Manual Assembly Instructions Figu...

Page 18: ...s so the seal groove faces up ii Place the soft black into the seal groove with the flat side down iii Place the hard nylon back up seal flat side up into the groove on top of the rubber seal Pump Thr...

Page 19: ...ig 20 Orientation is rotation sensitive for pumps and the seals should be pointed down and facing the high pressure side of the pump the pressure port Push down until thrust block is flush with the sh...

Page 20: ...GP502 PGM502 15 PGP505 PGM505 22 5 PGP511 PGM511 36 PGP517 PGM517 83 Figure 27 15 Install top thrust block Fig 24 Use grease to hold into groove Then place rear thrust block over top of gears It is im...

Page 21: ...or tampering When the cut out is moderate 005 or less the gear housing is in good condition and may be reused Gears Any scoring on gear hubs necessitates replacement Scoring grooving or burring of th...

Page 22: ...nd other reproductive harm www p65warnings ca gov Catalog HY13 PMD500 SM US PGP PGM 500 Series Gear Pumps Motors Service Manual Guidelines for Acceptable Wear Seals and Gaskets Replace all rubber and...

Page 23: ...temperatures it is recommended to keep the temperature of the hydraulic fluid in the range of 120 F to 140 F 49 C to 60 C Fluids may break down or oxidize at high temperatures which leads to varnish o...

Page 24: ...severely damage the pump A usually acceptable rule of thumb is that the inlet line velocity should not exceed 8 fps 2 5 m s A long inlet line or the use of several fittings may necessitate increasing...

Page 25: ...should be of a rating and size recommended by the fluid and filter manufacturers to achieve a recommended ISO contamination level NOTE Finer filtration may be required by other components in the syste...

Page 26: ...rts serious and permanent damage will result The oil should be a good quality hydraulic oil rated at 150 SSU at 100 F with the oil temperature held at 120 F plus or minus 50 F Test procedures are desc...

Page 27: ...24 Notes...

Page 28: ...Notes 25 Parker Hannifin Corporation Pump Motor Division Kings Mountain NC...

Page 29: ...Notes 26 Parker Hannifin Corporation Pump Motor Division Kings Mountain NC...

Page 30: ...The Buyer must analyze all aspects of the application and follow applicable industry standards specifications and other technical information provided with the Product If Seller provides Product optio...

Page 31: ...ed with the Software 19 Indemnity for Infringement of Intellectual Property Rights Seller is not liable for infringement of any patents trademarks copyrights trade dress trade secrets or similar right...

Page 32: ...ed Parker Distributor Parker Hannifin Corporation Pump Motor Division 101 Canterbury Road Kings Mountain NC 28086 Phone 704 730 2000 Fax 704 730 7411 www parker com pmd www phtruck com BLI 4 HY13 PMD5...

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