Parker Phastite PH-4-PS, Installation Manual

Page 1: ...Phastite Tube Connectors Installation Manual BULLETIN 5909...

Page 2: ...ocument are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors Any Order accepted by Parker Hannifin will be subject to our terms and conditions of...

Page 3: ...the art machining centres and over 100 years of connector manufacturing has been utilised for accurate and consistent manufacturing of Phastite connectors Phastite is manufactured in Parker s facilit...

Page 4: ...E C D Bore Tube O D A B1 D1 C1 D2 C2 B2 E2 E1 Tube O D 1 Bore Tube O D 2 F nE D Tube O D Bore E D B C A F A F D A C D G E Tube O D Bore E F A F D C B E Tube O D Bore A G A F F A F Thread Male E D C A...

Page 5: ...ctors and hose assembly is called the tool assembly The system used to generate the hydraulic power for the tool assembly is called the pump Fail Safe Hose Assemblies and related connectors can and do...

Page 6: ...ever using hydraulic equipment personal protective equipment PPE including eye protection hard hat gloves and steel toe boots should be utilized DANGER Never set the pump system relief valve to a high...

Page 7: ...p or other means of safe transport Physical Damage WARNING Immediately replace worn or damaged parts with genuine Parker parts Phastite assembly equipment is manufactured from extreme service material...

Page 8: ...the tube with the highest pressure rating to which it can be attached and is presented in Tables 1 to 4 The pressure rating of the tube has been calculated in accordance with ASME B31 3 Chemical Plan...

Page 9: ...10 700 730 13 400 920 15 400 1060 10mm 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 200 630 12mm 3 100 210 3 800 260 4 800 330 5 900 400 6 700 460 7 500 510 16mm 2 300 150 2 800 190 3 500 240...

Page 10: ...2 2 3 5 4 4 5 Stainless Steel 316 ASTM A269 6mm 1 4 6 600 450 8 200 560 9 130 630 9 130 630 9 130 630 10mm 1 4 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 130 630 10mm 3 8 3 800 260 4 600 310...

Page 11: ...5 100 x 0 80 4 080 psi These factors are based on ASME B31 3 derating factors for ASTM A269 tubing They are derived from table A 1 basic allowable stresses in metals Note on selection The pressure rat...

Page 12: ...and argon cannot be sealed with damaged tubing Make certain not to drag tubing across any surfaces such as truck beds shelves or storage racks the floor and or ground of any plant construction site Th...

Page 13: ...Deburring the Tube End The burrs formed by either the tube cutter or hacksaw must be removed prior to assembly to prevent those burrs from eventually damaging the system O D burrs can prevent tubing f...

Page 14: ...ure 7 Phastool 3A Tube O D Length Inches mm Inches mm 1 4 6 2 52 64 3 8 10 2 56 65 1 2 12 x x 5 8 16 x x 3 4 20 x x 1 25 x x Table 7 Table 8 Phastool 3B Tube O D Length Inches mm Inches mm 1 4 6 3 35...

Page 15: ...the tubemarker around the tube enough pressure should be applied to create two visible lines The lines are easily visible once the tube has been removed from the tubemarker The tubemarker selected is...

Page 16: ...Tool PH 16BT INSERT SHAPES PHT 16 6A PH 8 PE 1 2 12mm Phastool 3B PHT 3B 8S PHT 3B 8A RED Tri Tool PH 16BT INSERT SHAPES PHT 16 8A PH 10 PE 5 8 16mm Phastool 3B PHT 3B 10S PHT 3B 10A YELLOW Tri Tool...

Page 17: ...PHT 16 12A BLUE PH 16 PT 1 25mm Tri Tool PH 16BT INSERT SHAPES PHT 16 16A GREEN Table 14 Figure 12 Part No Size Tool Fixed Jaw Moving Jaw Insert Colour Imperial Metric PH 4 PT 1 4 6mm Phastool 3A PHT...

Page 18: ...G A F F A F Thread Male Part No Size Tool Fixed Jaw Moving Jaw Insert Color Imperial Metric PH 4 PC 1 4 6mm Phastool 3A PHT 3A 4A PHT 3A 4A GREY Phastool 3B PHT 3B 4A PHT 3B 4A Tri Tool PHT 16 4B PHT...

Page 19: ...connector 3 Select the correct Phastool 4 Select the correct inserts 5 Select the pump type 6 Verify tube marking Figure 15 dimensions are in mm Tube Clearance Figure 16 A Minimum gap between Phastool...

Page 20: ...16mm connections For the intermediate sizes of Phastite a larger portable tool is available for ease of installation The portable tool Figure 17 is supplied complete with a 12 ft 4 metre hose and qui...

Page 21: ...d it can be used in any orientation however it is recommended that the supplied boot is used 1 Place and slide supplied boot onto the tool Figure 19 2 The boot has four mounting holes two on each side...

Page 22: ...the hose to the tool s hydraulic inlet using the quick connect 4 Check all system fittings and connections to be sure they are tight and leak free 5 Link the digital touch screen controller to the pum...

Page 23: ...onnections to be sure they are tight and leak free 7 Turn the mode wheel at the rear of the pump from CLOSE to OPEN Figure 32 and remove the mode wheel from the pump and Figure 33 the safety chain wil...

Page 24: ...of connector to be assembled 6 Ensure that the connector is abutted against the insert in the fixed jaw 7 BOTTOM OUT THE TUBING Place the tubing into the tool and ensure positive engagement of the tub...

Page 25: ...and there is metal to metal contact then a new connection new connector and new tubing is needed b Check for metal to metal contact visual If there is no metal to metal contact then a new connection...

Page 26: ...hastite connector is completely assembled 4 WATCH FOR METAL TO METAL CONTACT Metal to metal contact is achieved when the Phastite collar and body are touching Figure 44 5 Once the Phastite connector i...

Page 27: ...nders Selecting Inserts for the Tri Tool Installing Inserts on the Tri Tool 1 With the Tri Tool on a flat and stable work surface select the inserts needed each insert is colour coded and marked with...

Page 28: ...nnect NOTE Ensure that the quick links provided are fastened between the hose containment hoops and mounting bracket there are 2 quick links for each end of the hose Figure 51 3 Check all system fitti...

Page 29: ...5 6 If a termination connector is being installed insert and align the tube through the collar and sealing sleeve Please note that the marked tubing can also be inserted into the Phastite connector be...

Page 30: ...collar movement Ensure sealing sleeve cone is protected from damage Tighten the collar onto the connector until the collar abuts fully with the body Tighten the nut until metal to metal contact is ach...

Page 31: ...rs to hold the head of the top shaft while loosening the shaft nut Remove the nut from the top shaft Figure 62 2 The top shaft can now slide out of the tool Figure 63 3 There is now access to install...

Page 32: ...received HCT provides a record of chemical analysis with the raw material HCT relieves the user of Parker instrumentation fittings of any doubts It acts as an assurance for today and for tomorrow In a...

Page 33: ...41 42 Notes Notes...

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