Parker Sea Recovery Aquamatic, Quick Start & Troubleshooting Manual

Page 1: ...1 Aquamatic Aquamatic XL AquaWhisper DX Control System Quick Start Trouble Shooting Guide PN 90012015 Q REV Release 10 17 2017 ...

Page 2: ...essing Your Various Display Screens 16 6 0 Accessing System Fault Warning Log 18 7 0 Accessing High Pressure Pump Hour Meter 19 8 0 Setting System Clock 20 9 0 Setting System Run Timers 21 10 0 Setting System Salinity 22 11 0 Setting Fresh Water Flush 23 12 0 System Fault Error Messages 24 13 0 System Warning Messages 25 ...

Page 3: ...OTE Your system should not be running when attempting to enter dealer commissioning mode CAUTION All electrical covers should be on before providing powering to the system Electrical shock may accrue if electrical boxes are exposed 1 Press Anywhere on the Main Splash screen to begin 2 Press the indicated area to gain access to the system information area 3 On System Overview Screen press and hold ...

Page 4: ...own below 6 Select or Enter in SYSTEM TYPE SYSTEM FREQUENCY SYSTEM SIZE and CURRENT TIME Aqua Matic Aqua Whisper DX Aqua Matic XL SYSTEM SIZE RANGE 450 1800 450 1800 2200 3400 SYSTEM FREQUENCY 50 or 60 Hz 50 or 60 Hz 50 or 60 Hz CURRRENT TIME 24 Hour 24 Hour 24 Hour Press Here Enter user credential information here Press here when finished ...

Page 5: ...e to your system System Tank Level Control ON OFF System UV Sterilizer ON OFF System Fresh Water Flush ON OFF System Emergency Stop ON OFF Communications Status ON OFF Communications Protocol STD NMEA 2000 SRC Communications Port NMEA2000 Remote Press here to navigate through system functions Press here to set system options ...

Page 6: ...ITH WATER DO NOT TRY TO RUN SYSTEM COMPONENT FOR LONG PERIODS OR DAMAGE WILL ACCURE 12 Press each tab to test Power and or motor rotation Auxiliary Pump On Off Booster Pump On Off High Pressure Pump On Off Product Valve On Off Fresh Water Flush Valve On Off UV Sterilizer On Off Jog BPR Clockwise Only available on Aquamatic Models Jog BPR Counter Clockwise Only available on Aquamatic Models ...

Page 7: ... System Health screen displayed by the controller is shown below 14 Press Save Exit Your system is now configured 2 0 Display Settings The Aquamatic Aquamatic XL and AquaWhisper desalination system controller also allows you to configure your desired display settings These setting include language unit display and screen brightness To update any of these settings please follow the procedures outli...

Page 8: ...desired Units 5 Press Brightness to set desired brightness level To return to the Main Menu screen simply press on the Home button as shown above Press here Press here Press here Press here and slide left or right Press here ...

Page 9: ...raise a warning message NOTE Before attempting manual start up it is important to check that all system feed and brine valves are in the open position 1 Press anywhere on the main splash screen to begin 2 Press Operations icon shown below 3 Press Manual Mode icon shown below NOTE The Manual control screen displayed may vary from the examples shown below depending on the product model in use To pro...

Page 10: ...may pop up in the lower left hand corner of the screen giving details of the failure The operator must correct this situation before being allowed to continue Booster Pump Control HP Pump Control System Pressure Control UV System Control Product Valve Control Manual Stop Shown When Running Shown if installed Available but not active Not currently available Not currently available Not currently ava...

Page 11: ... available as shown below 5 Press HP Pump icon 6 Adjust pressure to 800 PSI 55 BAR by pressing and holding the increase arrow icon NOTE If you have an Aqua Whisper DX use the regulator knob for this step NOTE Automatic Pressure Control only on Aquamatic Aquamatic XL systems Manual Stop Shown When Running Failure Warning Message HP Pump Control Available but not active ...

Page 12: ...E Once the maximum pressure available the Increase button will no longer be made available NOTE If the UV Sterilizer is not installed skip next step 7 Press UV Sterilizer icon System Pressure Control Only increase available System Pressure Control Both buttons available System Pressure Control Only Decrease available ...

Page 13: ...the UV system has completed its warm up cycle or once the controller has detected potable water the control system will make the Start Stop Product Valve button available NOTE You may view the operation data on the right of the screen below or schematic view UV System Control Shown if installed Available but not active Product Valve Control Available but not active Live System Data Alternative Sch...

Page 14: ...remotely via the system remote control display if installed NOTE Before attempting automatic start up it is important to check that all system feed and reject valves are in the correct position 1 Press anywhere on the main splash screen to begin 2 Press Operations icon shown below 3 Press the Start or Auto Start Stop icon Press to return to manual operation screen Auto Start Stop shortcut availabl...

Page 15: ...reasing system pressure until the desired product water production rate has been achieved or until max pressure allowable 925 PSI 65 BAR If Max pressure is achieved you will get a warning message This will most likely happen when you are in low temperature high salinity feed water or when your membranes need cleaning or changing The Aquamatic and Aquamatic XL system will continue to operate in thi...

Page 16: ...ressure control regulator assembly will be re initialized to prepare for correct fresh water flush operation Aquamatic Aquamatic XL systems only For Aquamatic Aquamatic XL systems after successful re initialization of the Back pressure control regulator the system will begin a 10 second countdown once this countdown has elapsed the booster pump will be de activated Detected system failure descript...

Page 17: ...ompleted If the system is not re started within 30 seconds the system will begin a fresh water flushing cycle 5 0 Accessing Your Various Display Screens 1 Press Dashboard icon All available system data is shown in the users chosen display unit 2 Press Tap Selection Tab for Further Details HP Pump Inlet Pressure HP Pump outlet Pressure Product water Salinity Product water temperature Brine water fl...

Page 18: ...Water Quality press the area in the boxes below 4 Pressing the arrow button in the top left hand corner of the water quality screen two times will return you to the main menu screen as shown below See Notice Other Live Data Other Live Data Other Live Data ...

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Page 20: ...stem Fault Warning Log 1 Press Information Icon 2 Press Message tab 3 Press the Fault Log or Warning Log area as shown on the below 4 Pressing the arrow button in the top left hand corner on the screen to exit Press here ...

Page 21: ...matic Aquamatic XL and AquaWhisper DX desalination system controller constantly records your high pressure pumps operational hours 1 To access the high pressure pump hours display press on the Current Run Time area available on most screens System live data ...

Page 22: ...ated The life timer display will simply show indicating that the life meters have expired Once the maintenance has been performed the user may reset these life meters by pressing the appropriate Reset button NOTE It is not possible to reset a life meter until its measured life value has reached zero 3 Pressing the arrow button in the top left hand corner to exit back to main page System live data ...

Page 23: ...your time format 4 Press on Set Time enter in the correct time 5 Press Set for 2 seconds to set time 6 Press home to return Press here to select 12 or 24hr format Press here Press here Enter the correct time here in 24hr format Press Set when finished Current time is displayed here ...

Page 24: ...9 0 Setting System Run Timers 1 Press system settings icon 2 Press Run Time 3 Press HP Pump Delay to change default setting for the HP pump time delay Press here Press here Startup Setting Area Press here ...

Page 25: ...elay period applied to the state change of the production tank level switches As the tank begins to fill with fresh water and with movement of the vessel the water level within the tank will oscillate This oscillation will cause constant activation and de activation of the product tank level switches when the tank level is near their detection point this programmable delay period is designed to ac...

Page 26: ...ction range is from 1 gallon to 4000 gallons 6 Press Auto Shutdown to change default setting to the desired time A value of zero 0 will de activate this feature Auto Shutdown Operation This controls the amount of time the water maker will operate Once the operational time reaches the desired time the water maker will shut down When the user re starts the water maker it will run until the operation...

Page 27: ...ration of the fresh water flush 7 Press Fresh Water Flush Frequency to change the default number of days between fresh water flushing 8 Press Fresh Water Flush Cycle Duration to change the default time for fresh water flushing 9 Press home to return Fresh Water Flush Setting Area Press here Press here ...

Page 28: ...nity bar or entering a value 1 Press system settings icon 2 Press Salinity tab 3 Move slider bar left or right to adjust salinity or enter desired value in required Product Quality The Salinity value range is 150PPM to 999PPM Once the value is entered the slider position and the current setting value will update appropriately 4 Press home to return Press here Press here Method 1 Primary Setting Ar...

Page 29: ...r Flush Frequency This controls the sleep time between system fresh water flush cycles Immediately after a system shutdown the fresh water flush program activates for a set duration This flushing is done to remove sea water from system components and replace it with fresh water However it is vital this fresh water be replaced every so often to ensure no biological growth can occur The default cycl...

Page 30: ...Water Flush duration range is from 3 minutes to 30 minutes 8 Press Fresh Water Flush Cycle Duration to change the default time for fresh water flushing Current Fresh Water Flush Status NOTE This display variable indicates the number of days remaining until the next fresh water flush cycle begins If is displayed no fresh water flush cycles are scheduled 9 Press home to return Press on the default v...

Page 31: ...creen to the following information window 1 To stop the alarm press Accept System Alarm codes and likely causes Number Alarm Displayed Likely Causes 01 Automatic start requested with system locked in E Stop Please clear E Stop The E Stop button was pressed in when an automatic start was requested Release the E stop button before continuing 02 System emergency stop requested in automatic mode All m...

Page 32: ...ing fault may exist or the sensor itself may have failed The fault must be fixed and cleared before running the system again If an emergency exists the system can still be run for a limited time by activating the sensor by pass function Please contact your dealer for help 09 Salinity sensor fault detected Possible sensor failure Only manual mode permitted The salinity sensor temperature function i...

Page 33: ...finally check rotation direction of the high pressure pump itself If incorrect rotation is present this can cause over pressurization of the feed line Lastly check that any high pressure check valves installed are functioning correctly 14 HP pump inlet sensor in by pass HP pump outlet pressure low Possible cavitation The system was operating with the high pressure pump inlet sensor in bypass mode ...

Page 34: ...initialize the automatic back pressure regulator assembly during this initialization a motor over current was detected This indicates the pressure regulator is jammed follow the instructions listed in section 15 to attempt to free up the regulator If these steps do not release the regulator removal of the system top cover and manual intervention with a wrench may be required 19 System emergency st...

Page 35: ...crease system pressure within allowed time The system was started in either manual mode or the system is an AquaWhisper DX Once the HP pump is activated the user has a finite time in which to adjust system pressure to above minimum 250PSI if this step is not taken the system automatically shuts down and generates this message 26 BPR drive current exceeded BPR is jammed During operation of the syst...

Page 36: ...erride screen and activated the emergency by pass of the booster pump outlet pressure sensor The system can only operate in this state for a limited time Consult Parker for additional information 50 HP pump inlet sensor has been set to by pass by system user The operator has entered the emergency override screen and activated the emergency by pass of the high pressure pump inlet pressure sensor Th...

Page 37: ...sensor in by pass Emergency operation mode active The operator has activated the emergency by pass of the HP Pump outlet pressure sensor and is now operating the system Operation can continue until the maximum preset time has elapsed 50hrs Contact Parker for additional information 58 Salinity probe In Air System automatic controls changed to manual mode only The salinity probe is reporting values ...

Page 38: ...eration mode active The operator has activated the emergency by pass of the system brine flow sensor and is now operating the system Operation can continue until the maximum preset time has elapsed 50hrs Contact Parker for additional information 65 Tank level control detected product tank full System will restart when tank is low The vessel potable water storage tank reports being full and the sys...