Parker V16 Series, Service Manual

Page 1: ...MSG30 5526 M1 UK Service Spare Parts Manual Series V16 Effective February 2023 Supersedes December 2022 Visit our homepage for additional support parker com pmde ...

Page 2: ...lves segment orientation 5 Displacement limiter 6 10 Ordering code 11 Installation information 12 13 Controls and gauge ports 14 21 Disassembling 22 33 Assembling 34 45 Disassembling Assembling 46 Split Views Spare parts V16 220 270 47 58 Test procedure 59 Conversion factors 1 kg 2 2046 lb 1 N 0 22481 lbf 1 bar 14 504 psi 1 l 0 21997 UK gallon 1 l 0 26417 US gallon 1 cm3 0 061024 in3 1 m 3 2808 fe...

Page 3: ...ew motor design New design and simulation tools Best in class displacement range 5 5 1 Position sensor and plug in speed sensor available together with a a flexible main port design Important features carried over from previous motors High speeds thanks to low weight pistons with lami nated piston rings and a very compact design of the rotating parts High overall efficiency throughout the entire d...

Page 4: ...econds in any one minute V16 frame size 220 270 Displacement cm3 rev max at 35 220 270 min at 6 40 49 Operating pressure bar max intermittent1 550 550 max continuous 450 450 Operating speed rpm at 35 max continuous 2950 2750 at 6 20 max continuous 4950 4600 at 0 max continuous 5550 5000 min continuous 50 50 V16 frame size 220 270 Flow l min max continuous 648 743 Torque theor at 100 bar Nm 350 430...

Page 5: ...version positive control characteristics Motor starts in min displacement standard for AC optional for EO EOA EOB EP EPA EPB HO HOC HP and HPC Max side Min side Max side Min side 1 See page 46 for disassembly assembly information 2 See page 46 for assembly information The groove in the valve segment against the cover for motor assembled as M version The groove in the valve segment against the cont...

Page 6: ...t spacer has to be mounted closest to the setting piston and the others in increasing length order Displacement limiter Displacement spacer changing procedure 1 Disassemble the max and or min end cover control cover by loosening the screws for the chosen cover 2 Loosen the socket head cap screw from setting pis ton Note This must be done when the end cap is as sembled on the motor otherwise the fe...

Page 7: ...20 4 35 0 220 0 0 82 0 9 0 60 60 4 21 6 9 5 63 59 2 22 8 10 0 67 58 1 23 9 10 5 70 56 9 25 1 Displacement screw 11 0 73 55 8 26 2 M12x45 11 5 76 54 6 27 4 M12x60 12 0 80 53 5 28 5 M12x80 12 5 83 52 4 29 6 M12x100 13 0 86 51 2 30 8 13 5 89 50 1 31 9 14 0 93 48 9 33 1 14 5 96 47 8 34 2 15 0 99 46 7 35 3 15 5 102 45 5 36 5 16 0 106 44 4 37 6 16 5 109 43 3 38 7 17 0 112 42 1 39 9 17 5 115 41 0 41 0 18...

Page 8: ...20 4 35 0 220 0 0 82 0 9 0 60 60 4 21 6 9 5 63 59 2 22 8 10 0 67 58 1 23 9 10 5 70 56 9 25 1 Displacement screw 11 0 73 55 8 26 2 M12x45 11 5 76 54 6 27 4 M12x60 12 0 80 53 5 28 5 M12x80 12 5 83 52 4 29 6 M12x100 13 0 86 51 2 30 8 13 5 89 50 1 31 9 14 0 93 48 9 33 1 14 5 96 47 8 34 2 15 0 99 46 7 35 3 15 5 102 45 5 36 5 16 0 106 44 4 37 6 16 5 109 43 3 38 7 17 0 112 42 1 39 9 17 5 115 41 0 41 0 18...

Page 9: ...7 59 2 22 8 10 0 81 8 58 1 23 9 10 5 85 8 56 9 25 1 Displacement screw 11 0 89 9 55 8 26 2 M12x45 11 5 93 9 54 6 27 4 M12x60 12 0 97 9 53 5 28 5 M12x80 12 5 101 9 52 4 29 6 M12x100 13 0 105 9 51 2 30 8 13 5 109 9 50 1 31 9 14 0 113 9 48 9 33 1 14 5 117 9 47 8 34 2 15 0 121 9 46 7 35 3 15 5 125 9 45 5 36 5 16 0 129 8 44 4 37 6 16 5 133 8 43 3 38 7 17 0 137 7 42 1 39 9 17 5 141 6 41 0 41 0 18 0 145 ...

Page 10: ...73 7 60 4 21 6 9 5 77 7 59 2 22 8 10 0 81 8 58 1 23 9 10 5 85 8 56 9 25 1 Displacement screw 11 0 89 9 55 8 26 2 M12x45 11 5 93 9 54 6 27 4 M12x60 12 0 97 9 53 5 28 5 M12x80 12 5 101 9 52 4 29 6 M12x100 13 0 105 9 51 2 30 8 13 5 109 9 50 1 31 9 14 0 113 9 48 9 33 1 14 5 117 9 47 8 34 2 15 0 121 9 46 7 35 3 15 5 125 9 45 5 36 5 16 0 129 8 44 4 37 6 16 5 133 8 43 3 38 7 17 0 137 7 42 1 39 9 17 5 141...

Page 11: ...2 VDC EO EP H 24 VDC EO EP D 24 VDC ATEX version EO EP Example V16 220 T S AA S AC E 3 B P 420 DT 000 220 054 200 070 250 000 0 8 Control orifice set orifice diameter in mm 1 0 6 2 0 8 3 1 0 standard 4 1 2 5 EOA EPA EOB EPB HOC HPC X Special 9 Control modulating pressure current N AC EO HO 0 bar EPL EOA EPA 12 VDC 900 mA EPH EOB EPB 24 VDC 450 mA A 15 bar AC HP HPC B 25 bar AC HP HPC C 35 bar AC H...

Page 12: ...be measured at the drain port Fig 1 motor rotation vs A or B port pressurized Required inlet pressure The motor operates as a pump under certain condi tions When this occurs a minimum pressure must be maintained at the inlet port Increased noise and gra dually deteriorating performance due to cavitation may otherwise be experienced A 20 bar inlet pressure measured at the motor inlet port satisfies...

Page 13: ...hed full operating temperature the motor drain oil viscosity should be above 8 mm s cSt At start up the viscosity should not exceed 1500 mm s The ideal operating range for the V16 series is 15 to 30 mm s The following information available from Parker Han nifin Pump Motor Division Europe provide additional information about Hydraulic fluid specifications Fire resistant fluids Before start up Make ...

Page 14: ... EOA EOB HO EO control with pressure cut off All controls utilize a servo piston that connects to the valve segment The built in three way servo valve determines the posi tion of the servo piston and in turn the displacement The displacement angle between output shaft and cy linder barrel ranges from 35 max to 6 min Internal servo supply pressure is obtained from the pressurized main port through ...

Page 15: ...stment screw clockwi se until the pressure gauge in port X1 starts to de crease Right threshold pressure has been reached Note One turn of the setting screw corresponds to 57 bar 820 psi WARNING In order to prevent injury to the technician or the bystanders during the adjustment procedure all hydraulic functions on the vehicle machine should be disabled e g wheels raised off the ground work functi...

Page 16: ...re Parts Manual Series V16 MSG30 5526 M1 UK 16 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden Controls and gauge ports EO EP control function Refer to the catalogue MSG30 8223 UK Scan QR code below ...

Page 17: ...pring ordering code and name plate information should agree The hydraulic oil should be 50 C 2 Install a 0 600 bar gauge in port X1 3 Turn the adjustment screw counterclockwise to en sure that the threshold spring is unloaded 4 Apply desired threshold current at this current the control starts to go to max displacement Standard factory setting is 500mA 12V 250mA 24V valid for motors without displa...

Page 18: ...re Parts Manual Series V16 MSG30 5526 M1 UK 18 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden Controls and gauge ports HO HP control function Refer to the catalogue MSG30 8223 UK Scan QR code below ...

Page 19: ...and name plate information should agree The hydraulic oil should be 50 C 2 Install a 0 600 bar gauge in port X1 3 Turn the adjustment screw counterclockwise to en sure that the threshold spring is unloaded 4 Pressurize port X5 to desired threshold pressure at this pressure the control starts to go to max dis placement Standard factory setting is 10 bar for motors without displacement limiter on mi...

Page 20: ...Manual Series V16 MSG30 5526 M1 UK 20 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden Controls and gauge ports EPA EPB EOA EOB HPC HOC control function Refer to the catalogue MSG30 8223 UK Scan QR code below ...

Page 21: ... to increase Correct cut off pressure has been reached EPA EPB EOA EOB HPC HOC with positive control characteristics T code With a de energized solenoid EPA EPB EOA EOB or not pressurized X5 port HPC HOC the motor will be kept at minimum displacement 1 De energize de solenoid EPA EPB EOA EOB or pressurize port X5 so the displacement strokes to min The hydraulic oil should be 50 C 2 Install a 0 600...

Page 22: ...nifin Pump Motor Division Europe Trollhättan Sweden 3 Remove the spacer 4 Push down the setting piston Disassembling 2 Remove the hex socket screws and remove the control cover 1 Remove the hex socket screws and remove the cover Disassembling Hex socket 10 Hex socket 10 ...

Page 23: ...1 UK 23 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 5 Assemble a screw and lift up the valve sleeve sligtly 6 Use two screwdrivers and carefully lift up the valve sleeve 7 Remove the valve sleeve 8 Remove the valve spool Disassembling ...

Page 24: ...M1 UK 24 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 10 Remove the orifice 11 Use a magnet and lift up the spring seat 12 Remove the modulating spring 9 Remove the o ring and support ring Disassembling O ring and support ring Orifice ...

Page 25: ...ker Hannifin Pump Motor Division Europe Trollhättan Sweden 13 Remove the threshold spring with a magnet 14 Use a magnet and lift up the second spring seat 15 Loosen the hex socket bolts 16 Carefully lift up the end cap by using a lift Disassembling Hex socket 12 ...

Page 26: ...ble the cylinder barrel Note The support pin assembled between cylinder barrel and joint shaft might fall down into the motor 18 Remove the sliding plate 19 Remove the guide pins Disassembling 20 Remove the support pin that was assembled between cylinder barrel and joint shaft Locate it and use a magnet to pick it up Disassembling ...

Page 27: ... V16 MSG30 5526 M1 UK 27 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 21 Remove the joint shaft with rollers 22 Remove the rollers 23 Disassemble the o ring 24 Disassemble the hexagon screw Disassembling Hex socket 10 ...

Page 28: ...eden 25 Remove the support pin 26 Disassemble the pistons 27 Use the disassembling tool for the bearing packa ge and fit it on the bearing housing Note See page 46 for information about the tool 28 Protect the ball sockets in the shaft with some paper or a cloth before you press out the bearing package Disassembling ...

Page 29: ...16 MSG30 5526 M1 UK 29 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 32 Tap out the shaft seal 29 Press out the bearing package 30 Disassemble the retaining ring for the shaft seal 31 Remove the support ring Disassembling ...

Page 30: ...hättan Sweden 36 Disassemble the hexagon screw 33 Make sure the valve segment is assembled before you disassemble the hex socket screw 34 Remove the setting piston head Disassembling Hexagon 8 Hex socket 12 35 Make sure the valve segment is assembled before you disassemble the hex socket screw Hex socket 12 ...

Page 31: ...MSG30 5526 M1 UK 31 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 40 The inner set screw 38 Disassemble the set screws 39 The outher set screw Disassembling Hex socket 8 Hex socket 8 Hex socket 8 37 Remove the valve segment ...

Page 32: ...26 M1 UK 32 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 44 Screw in the adjusting screw until it loosens 41 Lift up the connecting arm 42 Remove the setting piston 43 Disassemble the seal nut Disassembling Hexagon 10 Hex socket 5 ...

Page 33: ...Service Spare Parts Manual Series V16 MSG30 5526 M1 UK 33 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 45 Remove the adjusting screw Disassembling ...

Page 34: ...ivision Europe Trollhättan Sweden 4 Fit the inner set screw Make sure it is in right posi tion in the connecting arm 1 Assemble the adjusting screw and seal nut 2 Assemble the setting piston 3 Place the connecting arm in the setting piston Assembling Hexagon 5 Hex socket 8 Disassembling ...

Page 35: ...he inner set screw to 14 4 Nm 6 Fit the outher set screw 0 Torque the outher set screw to 26 5 Nm Assembling 14 4 Nm 26 5 Nm Hex socket 8 Hex socket 8 8 Assemble the valve segment and the hexagon screw Note See page 5 for instruction in what direction the valve segment should be assembled differs between M and T version Hexagon 8 ...

Page 36: ...screw Hex socket 12 11 Make sure the valve segment is assembled before you torque the hex socket screw to 114 10 Nm 12 Fit the setting piston head with a new seal Assembling 114 10 Nm 9 Torque the hexagan screw to 14 4 Nm Note See page 5 for instruction in what direction the valve segment should be assembled differs between M and T version 14 4 Nm ...

Page 37: ...he bearing housing on the assembly tool 15 Choose the correct assembly tool for the bearing package ISO or SAE Note See page 46 for information about the tools Assembling SAE ISO 14 Make sure the valve segment is assembled before you torque the hex socket screw to 114 10 Nm 13 Assemble the hex socket screw Hex socket 14 114 10 Nm ...

Page 38: ...shafts type D S and H have a big diameter use some tape on the shaft end to protect the sealing surface on the shaft seal 17 Locate the bearing package in the bearing hou sing try to line it as straight as possible 18 Use a press and press down the bearing package 19 Assemble the hexagon screw Make sure to use a new hexagon screw as it is equipped with loctite Torque to 25 5 Nm Assembling 25 5 Nm ...

Page 39: ...526 M1 UK 39 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 24 Assemble the support pin 21 Fit the support ring and carefully tap down the shaft seal and support ring 22 Assemble the retaining ring 23 Assemble the pistons Assembling ...

Page 40: ...er Hannifin Pump Motor Division Europe Trollhättan Sweden 28 Put a lot of grease in the cylinder barrel 25 Assemble the joint shaft with the first 3 rollers 26 Put grease on the joint shaft 27 Assemble the rollers grease is needed to keep them in place Assembling ...

Page 41: ...ke sure that support pin and rollers are in correct position 29 Assemble the support pin 30 Assemble the cylinder barrel Make sure that the rollers are in correct position 31 Make sure that the support pin is in correct position by using a thin steel wire It should stop against the support pin You can also see grease coming up from the centre hole in the cylinder barrel Assembling ...

Page 42: ...ision Europe Trollhättan Sweden 36 Locate and assemble the next spring seat 33 Use a lift and assemble the end cap Be careful so no surfaces are damaged 34 Assemble the hex socket screws and torque them to 180 10 Nm 35 Locate and assemble the spring seat Assembling 180 10 Nm Hex socket 12 ...

Page 43: ... MSG30 5526 M1 UK 43 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 40 Locate and assemble the valve sleeve 37 Locate and assemble the threshold spring 38 Assemble the modulating spring 39 Assemble the spring seat Assembling ...

Page 44: ...16 MSG30 5526 M1 UK 44 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden 44 Assemble the valve spool 41 Carefully tap down the valve sleeve with a plastic hammer 42 Assemble the Support ring 43 Assemble the o ring Assembling ...

Page 45: ...re that the o rings don t fall out use some grease to keep them in place Assembling 46 Assemble the hex socket screws and torque them to 114 10 Nm 47 Assemble the cover with o rings Make sure that the o rings don t fall out use some grease to keep them in place 48 Assemble the hex socket screws and torque them to 114 10 Nm 114 10 Nm Hex socket 10 114 10 Nm Hex socket 10 ...

Page 46: ...tion QR code drawing assembly tool bearing package QR code drawing disassembly tool bearing package QR code video tutorial disassembly position sensor QR code video tutorial assembly position sensor QR code video tutorial installation guide speed sensor QR code for the catalogue series V16 MSG30 8223 UK Drawings Video tutorials Catalogue ...

Page 47: ...SG30 5526 M1 UK 47 Parker Hannifin Pump Motor Division Europe Trollhättan Sweden Splitview V16 220 270 Splitview 433 440 463 453 451 311 434 460 454 465 413 482 470 502 237 515 236 233 66 29 475 449 61 478 501 455 447 424 410 502 476 61 448 ...

Page 48: ...der barrel kit 424 SLIDING PLATE 1 Cylinder barrel kit 433 COMPRESSION SPRING 1 Shaft kit 434 GUIDE PIN 1 Shaft kit 440 PISTON ASSY 9 Piston kit 447 JOINT SHAFT 1 Joint shaft kit 448 JOINT ROLLER 6 Joint shaft kit 449 SUPPORT PIN 2 Joint shaft kit 451 SPRING PIN 3 Shaft kit 453 PIN 3 Shaft kit 454 RETAINING RING 1 Shaft kit 455 JOINT COUPLING 1 Shaft kit 460 TAP ROL BEARING 1 Shaft kit 463 FLANGE ...

Page 49: ...no Description 3724700 V16 220 3724701 V16 270 Bearing housing Kit including Pos 29 61 463 501 502 515 Part no Description 3724703 SAE 3724702 ISO Shaft Kit including Pos 311 433 434 451 453 454 455 460 463 465 470 475 476 478 Part no Description Remarks 3724704 V16 220 Typ D 3724705 V16 270 Typ D 3724706 V16 220 Typ S 3724707 V16 270 Typ S 3724708 V16 270 Typ U 3724709 V16 270 Typ H 3724710 V16 2...

Page 50: ...tion Pos Part no Description 29 ISO VSTI26X1 5EDVITCF Hex skt plug M26 29 SAE 16 HP5ON S V0894 Hex skt plug 1 5 16 12 61 VSTI12X1EDVITCF Hex skt plug M12 515 ISO VSTI14X1 5EDVITCF Hex skt plug M14 515 SAE 6 HP5ON S V0894 Hex skt plug 9 16 18 Spare parts Tightening Torque Pos Nm 29 ISO 70 5 SAE 70 5 61 14 4 66 14 4 463 25 5 515 ISO 38 8 SAE 25 5 ...

Page 51: ...ut off Splitview AC EO EP HO HP Control Split Views Note 706 T version with plug M version empty 707 T version with orifice M version with plug Note Pos 705 1 5 mm M version Pos 705 0 8 mm T version Pos 707 0 8 mm T version For M and T version see page 5 737 729 728 738 737 717 717 737 737 729 735 736 728 714 713 723 761 725 only for ACE HO HP 708 only for ACE plug 727 725 only for ACI 712x4 716x4...

Page 52: ...For controls with pressure cut off always 1 0 mm orifice All other controls according to product code 703 For electric controls EO EP open no plug For all other controls AC HO HP a plug should be assembled 703 785 782 781 784 772 768 783 771 37 141 140 136 133 795 796 798 793 791 123 122 126 121 21 125 493 35 134 34 36 422 420 111 135 24 22 23 775 36 701 719 720 ...

Page 53: ... 703 NOZZLE 1 Nozzle Kit 705 NOZZLE 1 Nozzle Kit 706 PLUG 1 T mounted with pressure cut off Nozzle Kit 707 NOZZLE 1 T mounted with pressure cut off Nozzle Kit 707 PLUG 1 M mounted with pressure cut off Nozzle Kit 708 NOZZLE 1 Only ACE HOE HPE EOL EOH EPL EPH EPD 711 CONTROL COVER 1 Control cover kit 712 HEX SKT SCREW 4 Control cover kit 713 SET SCREW 1 Control cover kit 714 SEAL NUT 1 Control cove...

Page 54: ...alve sleeve kit 771 VALVE SLEEVE ASSY 1 Valve sleeve kit 772 VALVE SPOOL 1 Valve sleeve kit 775 O RING 1 Valve sleeve kit 781 FEED BACK SPRING 1 Adjusting kit 782 COMPRESSION SPRING 1 Adjusting kit 783 SPRING SEAT 1 Adjusting kit 784 SPRING SEAT 1 Adjusting kit 785 SPRING SEAT 1 Adjusting kit 791 ADJUSTING SCREW 1 Adjusting kit 793 SEAL NUT 1 Adjusting kit 795 POSITION SENSOR 1 Position sensor kit...

Page 55: ... Stop washer Kit up to serial no 202302199999 including Pos 34 36 37 Part no Description Remarks 3723320 V16 220 V16 270 Up to serial no 202302199999 Stop washer Kit from serial no 202302200001 including Pos 34 36 37 Part no Description Remarks 3723428 V16 220 V16 270 From serial no 202302200001 Adjusting kit including Pos 781 782 783 784 785 791 793 Part no Description Remarks 3724732 V16 220 V16...

Page 56: ... no Description Remarks 3724727 V16 220 V16 270 Control cover kit EOA EOB EPA EPB HOC HPC including Pos 703 711 712 713 714 716 717 718 722 723 725 726 728 729 732 733 735 736 737 738 740 748 749 750 751 752 Part no Description Remarks 3724728 V16 220 V16 270 Separate Items Plug position Pos Part no Description 21 22 23 24 ISO VSTI14X1 5EDVITCF Hex skt plug M14 21 22 23 24 SAE 6 HP5ON S V0894 Hex ...

Page 57: ...os 21 22 23 24 111 493 V16 220 270 ISO 3724713 SAE 3724714 End Cap Type P Pos 21 22 23 24 111 493 803 V16 220 270 ISO 3724717 SAE 3724718 Valve Cartridge Pos 801 Part no P230 20006727 P250 20004981 P280 20007439 P300 20005798 P350 20000990 P380 20006115 P420 00153491 Split Views 803 801 801 24 23 22 21 24 23 22 21 111 493x8 493x8 Pos 493 shown on page 52 ...

Page 58: ...724719 Nozzle diam mm plug 1 3 1 5 1 7 2 0 2 5 3 0 826 824 823 822 823 824 825 24 23 22 21 A side B side Splitview End Cap L version shown C version pos 826 long hex plug B side Flushing from A side D version pos 825 long hex plug A side Flushing from B side C version shown D version shown 826 824 823 841 844 822 823 824 825 844 24 23 22 21 A side B side 826 824 823 822 823 824 825 24 23 22 21 A s...

Page 59: ...d to supply low pressure for externally sup plied controls EP control requires an amplifier supplying correct cur rent according to specification Test 1 Fill housing with hydraulicfluid and start the pump in thetest stand 2 Increase the pressurewith the restrictor valve onthe return line Max allowedpressure is 150 bar 2150 psi 3 Check the drain flow andcompare with the table Test procedure M Pump ...

Page 60: ...ATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components...