Pars ABL GIANT 3.0, Manual

Page 1: ...MADE IN SWEDEN ABL GIANT 3 0 MANUAL HEAVY DUTY MECHANICAL ELEVATOR TRAILER SWEEPING MACHINE ALLOWED FOR 80 KM H TRANSPORT SPEED www abl se Version 01 2020 Copyright ABL AB Edition original 2020...

Page 2: ...g before the machine is put into operation The manual provides information on the following points The advantages of the sweeper Safety Service adjustments Technical information Warranty conditions Wh...

Page 3: ...9 POSITIONING OF SAFETY AND WARNINGS LABELS 10 SAFETY 11 14 AFTER FIRST 8 HOUR 15 CONNECTION OF MACHINE BEHIND TRUCK 16 DRIVING FUNCTION 17 19 SWEEPING 20 21 LUBRICATION AND MAINTENANCE 22 39 REPLACE...

Page 4: ...n approved trailer coupling and electrical socket for lighting and right and left turn indicators All sweepers functions are controlled with one touch easy control display in drivers cabin Sweeping pr...

Page 5: ...f 1000 operating hours and provided that the prescribed service and maintenance has been performed In the event of a design failure ABL assumes all costs Otherwise only incorrect parts and freight are...

Page 6: ...ASSEMBLY DRAWING Main dimension Front view Back view 6...

Page 7: ...ASSEMBLY DRAWING Main Dimension Side view Component view 7...

Page 8: ...o that it is horizontal between the truck and the sweeper Height adjustment is done by changing the drawbar attachment A Remote Control box Remote box is mounted stable and clearly visible in the cab...

Page 9: ...e caused if the warning instructions are not followed always read the instructions manual Read this manual before using the machine Engine must always be stopped before work Warning rotating brushes D...

Page 10: ...POSITIONING OF SAFETY AND WARNINGS LABELS 10...

Page 11: ...s too close to the machine during the work Ensure that all safety guards are mounted on the machine When reversing make sure no one is behind or on the sweeper Emergency stop In case of danger the die...

Page 12: ...rake B light C remote box D Disconnect towing eye E Support leg down F Finally main circuit switch G Important at minus degrees Always empty the water tanks by unscrewing the bottom plug Empty water p...

Page 13: ...or in the attachment bracket found on the machine Lifting wire most also be attached at the rear where the bracket is located When transporting a sweeper on another vehicle the machine must be fixed o...

Page 14: ...SAFETY The loads of the towing vehicle Warning the vehicle must be able to handle weights as follows R1s Static pressure vertically 850kg Service weight 3500kg Total weight 5070kg 14 R1s...

Page 15: ...he first 8 hours this should be tightened Wheel nuts Side brush nuts Hydraulic hoses Couplings Elevators alu rakes nuts The sweeper must be checked continuously to ensure that the function is maintain...

Page 16: ...he machine is horizontal in relation to truck Lower the support leg to the correct height B with the button C on the electric box Connect all contacts for light D brake E remote box F to the truck Att...

Page 17: ...developed based on a clear goal we want to make it easier for the driver to work All the sweep functions are handled from CAN bus controlled display the display should be placed clearly visible and wi...

Page 18: ...TION CONTROLCENTER The box is placed on the left side it consists of starter key for diesel engine main switch emergency stop switch for support leg The battery is protected in the black box for water...

Page 19: ...DRIVING FUNCTION CONTROL OF HYDRAULIC VALVES Sweepers hydraulic valves are safely placed under stainless steel box 19...

Page 20: ...er tank Insert the key of the main switch Start the diesel engine and leave the machine idle for a few minutes to warm up the hydraulic oil Open the water valve The left and right water ramps can be s...

Page 21: ...SWEEPING FUNCTION OF ABL ES SWEEP CONTROL 21...

Page 22: ...or should always be closed when the elevator is working Replacement of hydraulic hoses before replacing return valve should be closed turning the handle 90 degrees After repair the crane should be ope...

Page 23: ...ly clean Start the conveyor wash with water in the conveyor as it rotates slowly until it becomes completely clean Open the door to the centre brush empty the sand box Then wash the entire machine ver...

Page 24: ...e cooler Check the air filter for the diesel engine Check the hydraulic oil level and the breathing filter Clean the water filter After the first 8 operating hours following must also be tightened Whe...

Page 25: ...ight and left bearing Upper elevator shaft B right and left bearing Centre brush bearing C left side Centre brush bracket C right and left side Conveyor drive rollers D right and left bearing Side bru...

Page 26: ...s service water filter and water nozzles Unscrew the filter bowl A and the filter element B clean it in clean water Remove water nozzles disassemble strainer and nozzle C clean it in clean water 8 Hou...

Page 27: ...chedule For more detailed engine service check out the engine Operation and Maintenance manual that comes with each new machine The engine serial number plate 1 is on the right side of the cylinder bl...

Page 28: ...4 Discard old filter element Remove O ring seal 5 from cap 4 discard O ring seal Ensure the cap and filter body are clean and free from dirt or damage inspect new filter element for damage before inst...

Page 29: ...r clockwise and remove the filter bowl from assembly Remove the filter element 4 clean the filter bowl After repositioning the self venting drain up locate the thread in new filter element 6 onto the...

Page 30: ...e the secondary air filter element Not Shown Discard all air filter elements 3 Install end cover 4 to air cleaner body 2 and secure end cover If necessary reset the air service indicator 6 Remove wing...

Page 31: ...hat is managed Accurate maintenance can help you and your ABL dealer to fine tune the recommended maintenance intervals in order to meet the specific operating situation This should result in a lower...

Page 32: ...DRAULIC PRESSURE FILTER MAINTENANCE AFTER FIRST 50 HOUR Replacement of hydraulic filter Unscrew the filter bowl A Replace filter elements B Reinstall the filter bowl A To avoid burning your hands do n...

Page 33: ...acement of hydraulic filter and Breathing filter Unscrew the filter bowl A Replace filter elements B Reinstall the filter bowl A Replace breathing filter C To avoid burning your hands do not do this w...

Page 34: ...er bowl D Replace filter element E Fill the oil tank with filtered hydraulic oil through the oil filling tube C Turn on the main switch start engine Let machine work for 10 15 minutes and check for le...

Page 35: ...ual that comes with each new machine Control and adjustment of wheel bearing play at every brake lining replacement latest annually Lift the wheel off the ground If bearing play is detected Unscrew th...

Page 36: ...d the brake arms are adjustable to provide adequate braking without the wheels locking The spring brake cylinder has a diaphragm cylinder A for braking and a spring brake section B for emergency brake...

Page 37: ...oes in and brake the wheels when the air pressure from the truck is released If the machine must be parked on or near public roads the machine must also be secured with brake pads In the case of long...

Page 38: ...ndensation water from the air tank daily before running And if necessary by pressing the drain valve 1 on the bottom of the tank when the tank is pressurized 1 2 times per season or if the breaking ac...

Page 39: ...LUBRICATION AND MAINTENANCE WORK BRAKE SCHEDULE 39...

Page 40: ...e and therefore costly From then on dirt and debris will be spread over the road surface rather than swept and deposited properly to elevator Sweeper is equipped with two brushes with wooden frame con...

Page 41: ...re costly From then on dirt and debris will be spread over the road surface rather than swept and deposited properly to elevator Sweeper is equipped with one complete roller brush with core of plastic...

Page 42: ...hine Therefore is it important that the rubber on the shoes lie against the ground and that the shoes seal against the centre brush on both sides of centre brush Unscrew the bolt A and remove the coll...

Page 43: ...r are not broken There is a total of 20 pcs Unscrew all bolt A and remove the complete Profile Unscrew all bolts B Remove the strip C and the rubber D from the alu rake Replace with new rubber D Tight...

Page 44: ...uch contact angle it will leave stripe at the curb stone The side brush settings are correct when the outer edge of the side brush is in contact with 1 3 of the brush diameter against the edge With th...

Page 45: ...LE SETTINGS OF SIDE BRUSH To adjust the side angle loosen both nuts A tilt the bracket 5 10 degrees To adjust the tilting angle loosen both nuts B tilt the bracket forward or backward to adjust the ti...

Page 46: ...ylinder A control the brush pressure which means that the side brush always has the right brush pressure against the ground Regardless of the wear of the brush it automatically follows the bumps in th...

Page 47: ...cylinders A control the brush pressure which means that the centre brush always has the right brush pressure against the ground Regardless of the wear of the brush it automatically follows the bumps...

Page 48: ...d there is a cylinder A on each side brush that adjusts the sweep width Increase sweep cylinder A moves out Decrease sweep cylinder A moves in When sweeping especially in curves sweepers may leave str...

Page 49: ...each side Loosen the nut B on each side Tighten the belts by adjusting nut C equally on both side The belt tension is ok when the alu rake C can be moved about 50 mm down the middle of the elevator T...

Page 50: ...s Adjustment is made as follows Start the conveyor Stand on a ladder or the truck platform Loosen the four bolts A on each side Loosen the nut B on each side Adjust the nuts C on each side until the b...

Page 51: ...R RUBBER String collector rubber prevents stones from being swept to other side brushes it places the dirt along a string between the brushes The rubber is adjusted by loosening the bolt A adjust the...

Page 52: ...mp hoses and nozzles from water Lubricate all grease nipples and check oil leaks and replace worn or damaged parts if necessary Switch off parking brake Switch off main circuit switch Maintained batte...

Page 53: ...stripes behind machine Lower elevator rubber broken Replace elevator rubber Side brush throws the debris back to the curb stone The side brush is to flat against the ground Increase the side angle of...

Page 54: ...ty door 1 Water pump 2 electric 12v membrane pump Conveyor belt Width 900mm Pressure water 3 5 Bar Wind cover conveyor 1 Capacity water 32 liter min Auxiliary engine Yanmar Water spray nozzles 10 unit...

Page 55: ...TECHNICAL INORMATION HYDRAULIC CIRCUIT 55...

Page 56: ...TECHNICAL INFORMATION ELECTRIC CIRCUIT 56...

Page 57: ...ion Manufacturer Machines Product Towed elevator sweeping machine Type ABL GIANT 3 0 Serial Number We as manufacturer ensure that the machine covered by this declaration complies with all applicable p...