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9.2 Torch spares

 

13

XP8 200A

Air Cooled Mig Welding Torch

Rating: 200A, 6kW, Mixed Gas (80/20) @ 80% Duty Cycle, EN60974-7 .0239-.0459/0.6mm to 
1.2mm wire

A

B

1

2

3

4

5

6

7

8

9

10

11

12

14

13

5

15

16

17

18

19

20

21

22

C

Model

  Stock Code  3M 

4M 

5M 

Model Description

  

XP200A 

-30E  -40E  -50E 

Welding Torch c/w Euro Fitting

Nozzles

  Stock Code 

Description 

  

XP2002-10 

Tapered Nozzle 3/89/10mm

 

XP2002-13 

Tapered Nozzle 1/29/13mm

  XP2002-16* 

Conical Nozzle 5/89/16mm

  XP2002-16L 

Conical Nozzle 5/89/16mm-Extended

  XP2002-19 

Cylindrical Nozzle 3/49/19mm

  XP2002-19L 

Cylindrical Nozzle 3/49/19mm-Extended

Contact Tips

  Stock Code 

Description 

  

XP2003-06 

Contact Tip .0239/0.6mm M8 CuCrZr

  XP2003-08 

Contact Tip .0309/0.8mm M8 CuCrZr

  XP2003-09 

Contact Tip .0359/0.9mm M8 CuCrZr

  XP2003-10* 

Contact Tip .0409/1.0mm M8 CuCrZr

  XP2003-10A 

Contact Tip .0409/1.0mm Aluminium M8 CuCrZr

  XP2003-12 

Contact Tip .0459/1.2mm M8 CuCrZr

  XP2003-12A 

Contact Tip .0459/1.2mm Aluminium M8 CuCrZr

 Liners

  Stock Code 

Description 

  

XP2024-09-30 

Steel Liner .0239-.0359/0.6mm/0.9mm x 10ft/3m

  XP2024-09-40 

Steel Liner .0239-.0359/0.6mm/0.9mm x 13ft/4m

  XP2024-09-50 

Steel Liner .0239-.0359/0.6mm/0.9mm x 16ft/5m

  XP2024-12-30*  Steel Liner .0409-.0459/1.0mm/1.2mm x 10ft/3m
  XP2024-12-40*  Steel Liner .0409-.0459/1.0mm/1.2mm x 13ft/4m
  XP2024-12-50*  Steel Liner .0409-.0459/1.0mm/1.2mm x 16ft/5m

NI

 XP2024PC-12-30 Polyamide-Copper Liner .0309-.0459/ 

      

0.8-1.2mm x 10ft3m

  XP2024PC-12-40 Polyamide-Copper Liner .0309-.0459/ 

      

0.8-1.2mm x 13ft/4m

  XP2024PC-12-50 Polyamide-Copper Liner .0309-.0459/ 

      

0.8-1.2mm x 16ft/5m

  XP2024PS-12-30 Polyamide-Steel Liner .0309-.0459/0.8/1.2mm x 

10ft/3m
  XP2024PS-12-40 Polyamide-Steel Liner .0309-.0459/0.8-1.2mm x 

13ft/4m
  XP2024PS-12-50 Polyamide-Steel Liner .0309-.0459/0.8-1.2mm x 

16ft/5m

Components

 

Stock Code  Description

                                 * Denotes Standard Build

XP2004B* 

Diffuser – Plastic – M8 Head

NI

  XP2004C 

Diffuser – Ceramic – M8 Head

XP2005* 

Head Assembly-M8 Tips

NI 

XP2006B 

Heat Shield Moulded – M8 Head

3

 

XP2006A* 

Aluminium Heat Shield – M8 Head

XP2001 

Swan Neck

XP2016 

Lock Nut M12

XP2008 

Ball Joint and Cable Support

XP2009 

Handle Lock Nut

XP2010-30 

Cable Assembly x 3m / 10ft

 

XP2010-40 

Cable Assembly x 4m / 13ft

 

XP2010-50 

Cable Assembly x 5m / 16ft

XP2011 

Cable Terminal Female

10

  XP2012 

Handle Kit c/w Lock Nut

11

  XP2013 

Hanger Hook

12

 XP2014 

Trigger

13

  XP2015 

Cable Terminal Male

14

  XP2017 

Cable Support

15

  XP2018 

Air Cooled Gun Plug Housing c/w Nut

16

  XP2019 

Gun Plug Screw

17

  XP2020 

Gun Plug Nut

18

  Spring Pin 2 

Spring Pin Assembly

19

  XP2022 

Gun Plug Body c/w Spring Pins

20

  XP2023 

Gun Plug Body O Ring

21

  XP2025 

Liner Nipple O Ring

22

  XP2026 

Liner Retaining Nut

B

Summary of Contents for XTE-171C

Page 1: ...OPERATOR MANUAL ISSUE 1 XTE 171C XTE 181C XTE 201C...

Page 2: ...er maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Page 3: ...Polarity Connections 7 6 5 Changing drive roll sets 7 6 6 Welding wire installation 7 6 7 torch installation 8 6 8 Work return lead connection 8 6 9 Shielding gas connection 8 7 0 Operation 9 7 1 Fee...

Page 4: ...ual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as pra...

Page 5: ...Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mecha...

Page 6: ...luminates allow the machine to cool with the fan still running until it extinguished If the light does not go off when the power source has cooled down then have the machine checked by a qualified eng...

Page 7: ...plug is inserted into the receptacle 6 4 Output Polarity Connections The welder as shipped from the factory is connected for electrode positive polarity This is the normal polarity for MIG welding wit...

Page 8: ...Once the electrode wire has stopped refit the tip adaptor diffuser contact tip and gas nozzle 6 Trim the electrode wire to within 5mm of the face of the nozzle this will facilitate jolt free arc init...

Page 9: ...ound and remain LIVE several seconds after the gun trigger is released WARNING When using an open arc process it is necessary to use correct eye head and body protection 2 Position wire over joint The...

Page 10: ...wire feed speed Improper welding technique Place stringer bead in proper locations at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on gr...

Page 11: ...cables Wire feed unit operates but does not feed Insufficient drive roll pressure Incorrect drive rolls Excessive wire spool brake tension Incorrect liner Blocked liner Bird nesting Burn back Bird ne...

Page 12: ...B1504 Shroud Spring 2 B1507 L H Tip Adaptor 3 ECO1501 Swan Neck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 ER Ergo Handle Location...

Page 13: ...XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4m XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30 Polyamide Copper Liner 0309 0459 0 8 1 2mm x 10ft3m XP2024PC 12 40...

Page 14: ...Directive European standard BS EN IEC 60974 1 2012 Arc welding Equipment Part 1 Welding power sources EN 60974 10 2014 Arc welding Equipment Part 10 EMC compatibility requirements EN 60974 5 2013 Arc...

Page 15: ...es no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitati...

Page 16: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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