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5

Watch for fire, and keep a fire extinguisher nearby. Be aware that 
welding on a ceiling, floor, bulkhead, or partition can cause fire on 

the hidden side.

Do not weld on closed containers such as tanks, drums, or pipes, 
unless they are properly prepared according to local regulations

Connect work cable to the work as close to the welding area as 
practical to prevent welding current from travelling along possibly 

unknown paths and causing electric shock, sparks, and fire hazards.

Wear oil-free protective garments such as leather gloves, heavy 

shirt, cuffless trousers, high shoes, and a cap. Remove any 

combustibles, such as a butane lighter or matches from your person 
before doing any welding.

FLYING METAL can injure eyes.

Welding, chipping, wire brushing, and grinding cause sparks and 

flying metal. As welds cool they can throw off slag. Wear approved 

safety glasses with side shields even under your welding helmet.

BUILD UP OF GAS can injure or kill.

Shut off shielding gas supply when not in use. Always ventilate 
confined spaces or use approved air-supplied respirator.

HOT PARTS can cause severe burns.

Do not touch hot parts with bare hands.

Allow cooling period before working on gun or torch.

To handle hot parts, use proper tools and/or wear heavy, insulated 
welding gloves and clothing to prevent burns.

MAGNETIC FIELDS can affect pacemakers.

Pacemaker wearers keep away.

Wearers should consult their doctor before going near arc welding, 
gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

Wear approved ear protection if noise level is high.

Shielding gas cylinders contain gas under high pressure.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechanical 

shocks, physical damage, slag, open flames, sparks, and arcs. 

Install cylinders in an upright position by securing to a stationary 
support or cylinder rack to prevent falling or tipping. Keep cylinders 
away from any welding or other electrical circuits. Never drape a 
welding torch over a gas cylinder. Never allow a welding electrode to 
touch any cylinder. Never weld on a pressurized cylinder - explosion 
will result. Use only correct shielding gas cylinders, regulators, 

hoses, and fittings designed for the specific application; maintain 

them and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve.

Use the right equipment, correct procedures and sufficient number of 

persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders, 
associated equipment and Compressed Gas Association (CGA) 
recommendations.

2.0 Product Description

 

This welding machine is manufactured using advanced inverter 

technology.   The input voltage is rectified to DC and then inverted 

to high frequency AC voltage. before being converted back to DC for 

the output .This allows the use of a much smaller transformer and so 

allowing weight saving and improved power efficiency.

3.0 Technical 

Specifications

Machine Model

XTS 163

XTS 163 DV

Input voltage

230V +/- 10%

230/110V +/- 10%

Frequency

50/60Hz

50/60Hz

Input current

31.7A max

15.9 eff

31/44A max

15.5/17 eff

Fuse rating

16A

16/32A

Output OCV

60

60

Output load 

voltage

20.2-26.4

20.2-26.4

Output Current

5-160A DC

5-160A DC (230V)
5-140A DC (110V) 

SAFETY

Summary of Contents for XTS 163

Page 1: ...OPERATOR MANUAL ISSUE 4 XTS 163 XTS 163 DV...

Page 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is con...

Page 3: ...ing Connection 6 5 4 Output Polarity Connections 6 5 5 Torch Installation 7 5 6 Work Return Lead Connection 7 6 0 Operation 7 6 1 MMA Welding Guide 7 6 2 Basic Tig Welding Guide 7 7 0 Fault Finding 8...

Page 4: ...health FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Page 5: ...damage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from exces...

Page 6: ...late The XTS163 machine should only be used on 230v supply Refer to the specifications table for voltage tolerances The XTS 163 DV will automatically switch between 110 or 230V input without adjustmen...

Page 7: ...per fusion of weld and base metal Types of electrodes Arc welding electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for spec...

Page 8: ...c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electrodes and preheat the plate b Increase welding current c Adjust angle so the welding...

Page 9: ...dges of weld or excessive burn through Welding current is too high Decrease weld current Description Possible Cause Remedy Weld bead too small or insufficient penetration or ripples in bead are widely...

Page 10: ...n the primary supply voltage b Switch on the welding power source c Have a qualified service engineer repair the connection Maximum output welding current cannot be achieved with nominal mains supply...

Page 11: ...t connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm ow E700123 2 Gauge Argon 30 l...

Page 12: ...rch c w 2 Piece Power Cable and dinse connection WP17V 12 2 IX WP17V 25 2 IX Valved Flexible neck Tig Torch c w 2 Piece Power Cable and dinse connection WP17VFX 12 2 IX WP17VFX 25 2 IX B 1 2 5 9 10 13...

Page 13: ...ens Body 040 1 0mm Bore 45V25 Gas Lens Body 1 16 1 6mm Bore 45V26 Gas Lens Body 3 32 2 4mm Bore 45V27 Gas Lens Body 1 8 3 2mm Bore Standard Gas Lens Cup Stock Code Description I 54N18 Standard Gas Len...

Page 14: ...h all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight P...

Page 15: ...t such defects by suitable repair or replacement at Parweld s sole option of any components or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or imp...

Page 16: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 www parweld co uk info parweld co uk...

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