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5

the hidden side.

Do not weld on closed containers such as tanks, drums, or pipes, 
unless they are properly prepared according to local regulations

Connect work cable to the work as close to the welding area as 
practical to prevent welding current from travelling along, possibly 

unknown paths and causing electric shock, sparks, and fire hazards.

Wear oil-free protective garments such as leather gloves, heavy 
shirt, cuffless trousers, high shoes, and a cap. Remove any 

combustibles, such as a butane lighter or matches, from your person 
before doing any welding.

FlYInG Metal can injure eyes.

Welding, chipping, wire brushing, and grinding cause sparks and 

flying metal. As welds cool they can throw off slag. Wear approved 

safety glasses with side shields even under your welding helmet.

BuIlD up OF GaS can injure or kill.

Shut off shielding gas supply when not in use. Always ventilate 
confined spaces or use approved air-supplied respirator.

HOt partS can cause severe burns.

Do not touch hot parts with bare hands.

Allow cooling period before working on gun or torch.

To handle hot parts, use proper tools and/or wear heavy, insulated 

welding gloves and clothing to prevent burns.

MAGNETIC FIELDS can affect pacemakers.

Pacemaker wearers keep away.

Wearers should consult their doctor before going near arc welding, 
gouging, or spot welding operations.

nOISe can damage hearing.

Noise from some processes or equipment can damage hearing.

Wear approved ear protection if noise level is high.

Shielding gas cylinders contain gas under high pressure.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechanical 

shocks, physical damage, slag, open flames, sparks, and arcs. 
Install cylinders in an upright position by securing to a stationary 

support or cylinder rack to prevent falling or tipping. Keep cylinders 
away from any welding or other electrical circuits. Never drape a 
welding torch over a gas cylinder. Never allow a welding electrode to 

touch any cylinder. Never weld on a pressurized cylinder - explosion 

will result. Use only correct shielding gas cylinders, regulators, 

hoses, and fittings designed for the specific application; maintain 

them and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve.

Use the right equipment, correct procedures, and sufficient number 

of persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders, 

associated equipment, and Compressed Gas Association (CGA) 

recommendations.

2.0 product Description

 

This water cooling unit is designed to be integrated 

with MIG and TIG welding equipment to provide cooling for water 

cooled torches up to a rating of 500A. In addition the unit may be 

used on small spot welding or other similar equipment up to a rating 

of 60KVA .The small footprint  allows the unit to be mounted on the 

cylinder stand of most welding machines.

3.0 technical 

Specifications

Machine Model

XTS-904

XTS-905

Weight empty  (kg)

19.5

19.5

Weight full (kg)

27.5

27.5

Tank capacity (litres)

8.0

8.0

Motor rating 230V (A)

1.3

1.3

Motor power (KW)

0.3

0.3

Motor Speed (rpm)

2800

2800

Pump max. pressure (Bar)

4

4

Pump max head (m)

45

45

Pump max. flow (lpm)

8

8

Heat exchanger rating (W)

900

900

Max. water temperature (

0

C)

60

60

Min. water temperature (

0

C)

4

4

Max ambient temperature (

0

C)

40

40

Noise (dba)

74

74

Sa

Fet

Y

Summary of Contents for XTS-904

Page 1: ...Operator Manual ISSUE 1 XTS 904 XTS 905...

Page 2: ...maintenance this equipment should provide years of reliable service The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific sta...

Page 3: ...king the Machine 6 5 2 Location 6 5 3 Input and grounding connection 7 5 4 Output Connections 7 5 5 Coolant filing 7 6 0 Flow switch 7 7 0 Operation 8 8 0 Fault Finding 8 9 0 Parts and Accessories 9 9...

Page 4: ...he the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Read and understand the Ma...

Page 5: ...f damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to a stationary s...

Page 6: ...ls 1 ON OFF Switch for switching on or off the mains supply to the machine Note the output of the machine is permanently on unless the on off switch is in the off position 2 Mains input fuse for prote...

Page 7: ...gh the power source to the water supply connection Both hose connections are Type 21 Quick connections if the water cooler is mounted away from the power source torch a hook up extension kit my be use...

Page 8: ...ecessary un clip the return hose from the torch at various points until the water flows through 7 0 Fault Finding Description Possible cause Remedy Unit does not switch on a The primary supply voltage...

Page 9: ...10l 1 XTSH1 Hook up kit 1m XTSH3 Hook up kit 3m 9 2 Spare parts Item Description Stock Code 1 Water Pump 230V 764816 2 Fan 974236 3 Heat Exchanger 709945 4 Water Tank 8L 250435 5 Auxiliary Transforme...

Page 10: ...controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by we...

Page 11: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Page 12: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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