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7

5.3 Input and grounding connection 

WarnInG

Before starting the installation, check that your power supply 

is adequate for the voltage, amperage, phase, and frequency 

specified on the Machine nameplate.

Operate the water cooler in accordance with the voltage marked on 

the cabinet.

XTS905 400V 50/60 Hz, AC power supply. 
XTS904 230V 50/60 Hz, AC power supply. 

The input voltage must match one of the electrical input voltages 

shown on the input data label on the unit nameplate. 

5.4 Output Connections

The Red Connection is the hot water return connection and should 

be connected to the red hose on the welding torch or if connected 

through the power source to the water drain connection.
The Blue Connection is the cold water supply connection and should 

be connected to the blue hose on the welding torch or if connected 

through the power source to the water supply connection.

Both hose connections are Type 21 Quick connections, if the water 

cooler is mounted away from the power source/torch a hook up 

extension kit my be used, refer to the parts list.

5.5 Coolant filling

Remove the filler cap (3) and fill the unit with Parweld UltraCool 

until the Max mark is reached in the sight glass. Secure the filler 

cap before starting the unit. There is not need to prime the pump 

but on first running the pump should be allowed to run with the torch 

connected for 1 minute to ensure all air has been expelled from the 

system before welding is started. After initial running refill the water 

tank to the Max level.

Warning

 

Operating the unit without the use of Parweld 

UltraCool will shorten the life of the pump and torch. UltraCool 

contains special additive to lubricate the pump and prevent corrosion 

in all parts of the system including the torch.

 

Glycol based fluids should not be used as they 

promote corrosion due to the electrical conductivity of the fluid.

O

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Summary of Contents for XTS-904

Page 1: ...Operator Manual ISSUE 1 XTS 904 XTS 905...

Page 2: ...maintenance this equipment should provide years of reliable service The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific sta...

Page 3: ...king the Machine 6 5 2 Location 6 5 3 Input and grounding connection 7 5 4 Output Connections 7 5 5 Coolant filing 7 6 0 Flow switch 7 7 0 Operation 8 8 0 Fault Finding 8 9 0 Parts and Accessories 9 9...

Page 4: ...he the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Read and understand the Ma...

Page 5: ...f damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to a stationary s...

Page 6: ...ls 1 ON OFF Switch for switching on or off the mains supply to the machine Note the output of the machine is permanently on unless the on off switch is in the off position 2 Mains input fuse for prote...

Page 7: ...gh the power source to the water supply connection Both hose connections are Type 21 Quick connections if the water cooler is mounted away from the power source torch a hook up extension kit my be use...

Page 8: ...ecessary un clip the return hose from the torch at various points until the water flows through 7 0 Fault Finding Description Possible cause Remedy Unit does not switch on a The primary supply voltage...

Page 9: ...10l 1 XTSH1 Hook up kit 1m XTSH3 Hook up kit 3m 9 2 Spare parts Item Description Stock Code 1 Water Pump 230V 764816 2 Fan 974236 3 Heat Exchanger 709945 4 Water Tank 8L 250435 5 Auxiliary Transforme...

Page 10: ...controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by we...

Page 11: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Page 12: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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