PAT EI65, Operator'S Manual

Page 1: ...L B B5L0082 PAT 031 300 190 015 REVISION D 04 15 99 ANGLE LENGTH RADIUS LOAD INDICATOR SYSTEM EI 65 OPERATOR S AND CALIBRATION MANUAL Link Belt Construction Equipment LATTICE BOOM CRANES...

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Page 3: ...d warranties of merchantability and fitness for a particular purpose PAT shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing pe...

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Page 5: ...Setting of Boom Height Presets 16 6 OPERATION 21 7 SERVICE AND MAINTENANCE 21 8 TROUBLESHOOTING 22 CALIBRATION SECTION 1 GENERAL INFORMATION 24 2 WARNINGS 24 3 ESSENTIAL INFORMATION AND SETUP FOR CALI...

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Page 7: ...perating and calibration information 2 WARNINGS The EI 65 is an operational aid that warns a crane operator of certain approaching hazardous conditions that could cause damage to equipment and personn...

Page 8: ...onductor for the anti two block switches The crane load is measured by running line tensiometers attached to the upper side of the boom 3 1 System Function After ignition of the engine the system star...

Page 9: ...082 PAT 031 300 190 015 REVISION D 04 15 99 3 Fig 1 Components of the PAT System EI 65 5 6 2 3 1 4 1 2 3 4 6 5 112000 120 47 5 81 0 16 88 5 EI6 1 EI65 Console 2 Cable Reel 3 Angle Sensor 4 Junction Bo...

Page 10: ...is located in the operator s cabin in front of the operator This unit contains different displays and controls that are described in Section 3 3 T A R E ST OP L I MI T OK SEL ECT 112000l bs 120 0 47...

Page 11: ...cating that a two blocking condition is approaching At the same time the Audible Alarm 4 will sound and the alarm light in the button Horn Off 5 will light up The following crane movements will be sto...

Page 12: ...ating Conditions is described in Section 4 2 7 Button Reevings Hoist The button Reevings Hoist 7 is used for setting the number of reevings parts of line and selecting the hoist winch After pressing t...

Page 13: ...eturn to the normal load display when the button Tare 9 is pressed a second time 10 Button OK This button 10 is used to confirm values and data which are used as input for the system The instruction t...

Page 14: ...he PAT System EI 65 automatically starts with a programming procedure which relies on the correct entry by the crane operator This procedure consists of three parts Startup Procedure Setting operating...

Page 15: ...erator to quickly change Reeving only Section 4 2 2 will allow the operator to quickly to change Hoist selection only Setting Operating Configuration of the Crane STEP 1 To enter new values the button...

Page 16: ...of jib 1 To enter a new jib length the operator has to select the value by pushing the buttons UP 12 or DOWN 11 If no jib 1 is used the value 0 0 has to be selected If the operator wants to continue w...

Page 17: ...6 to 9 by pressing the button OK STEP 10 Step 11 will be skipped if the crane is not equipped with an Auxiliary Hoist The crane operator is requested to enter the actual hoist winch Push Button OK 10...

Page 18: ...conditions the Button DOWN 11 has to be pushed In this case the system starts again the Startup Procedure If the displayed conditions are O K the crane operator has to push Button OK 10 Then the disp...

Page 19: ...step The operator has to read the information displayed and is instructed to answer questions by using appropriate buttons of the keyboard During the Setting Procedure the lamp in the particular butto...

Page 20: ...om Angle Preset is displayed To enter a new value of the Maximum Boom Angle Preset the operator has to push the button UP 12 for increase and the button DOWN 11 for decrease the displayed value If the...

Page 21: ...with Height Limit Preset Programming Procedure see Section 4 3 3 STEP 3 The actual value of the Minimum Boom Radius Preset is displayed To enter a new value of the Minimum Boom Radius Preset the oper...

Page 22: ...hree times to skip the length angle and radius preset setting procedure Push Button DOWN 11 3 times for next step STEP 2 To select the Boom Height Preset Programming Procedure push the button OK 10 Pu...

Page 23: ...with the displayed value he has to confirm by pushing the button OK 10 Push Button OK 10 for next step STEP 5 For verification of the previously set values the Maximum and Minimum Boom Height Preset i...

Page 24: ...ure push the button OK 10 Push Button OK 10 for next step To skip the load preset limit push the button DOWN 11 Step 3 to 4 will be skipped when the Button DOWN is pressed STEP 3 The actual value of t...

Page 25: ...push the button DOWN 11 Push Button DOWN 11 for next step To return to the normal data display push the button OK 10 STEP 3 For deactivation and cancellation of the previously programmed limits the o...

Page 26: ...locking the dangerous crane movements a Check the anti two block alarm light 2 and the audible alarm by manually lifting the weight attached to the anti two block switches b Slowly raise the main boo...

Page 27: ...e the system is properly set the operation of the EI 65 is fully automated Therefore the operator shall be thoroughly familiar with all controls warning lights load length height radius and other info...

Page 28: ...OTING In case of a malfunction of the system a code that identifies the system malfunction will be displayed in the reeving portion of the display The error codes listed in the Malfunction Table will...

Page 29: ...oad on aux hoist 71 Limit Length Main Boom Max Decrease length limit 72 Limit Length Main Boom Min Increase length limit 73 Limit WG Main Boom Max Decrease main boom angle 74 Limit WG Main Boom Min In...

Page 30: ...ption and console controls 2 WARNINGS Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits The Length Angle Radius L...

Page 31: ...boom sections fully retracted set the length potentiometer by turning the center screw counter clockwise slowly to a soft stop Angle Sensors Align the angle sensors with the boom at zero degrees Write...

Page 32: ...the rope With normal wear the inter core breaks down and diameter decreases See manufacture guide lines for wire rope replacement conditions Table 2 Lineriders should match the wire diameter of your...

Page 33: ...OPERATOR S SECTION L B B5L0082 PAT 031 300 190 015 REVISION D 04 15 99 27 PA Load Sheave Figure 2 SKM 500 Linerider...

Page 34: ...L 23 600 x 2 5 2 0 1 2 0 29 500 X is equal to the to optimum output voltage of the linerider The output voltage required in this example is 1 8 to 2 0 volts WARNING THE OPERATOR IS RESPONSIBLE FOR OPE...

Page 35: ...from the double nut side seems to work the best after tightening the 2 nuts together Mark the wheel before and after turning to indicate how far the wheel has been turned This adjustment may have to b...

Page 36: ...CRANE DEF Calibrates the angle sensor and defines the required geometric measurement of the crane Press OK to select 4 6 1 WG OFFSET Ensure the angle sensor is mechanically align with the boom Measur...

Page 37: ...lp identify your configuration Press OK and proceed by entering extension lengths and angle Configure the extensions that your crane will use and enter zero for unused portions of CONFIG EXTENSION Rec...

Page 38: ...w test load 80 of permissible line pull Check the linerider output voltage see section 3 4 1 4 9 1 Press OK to calibrate the KMD1 Main Linerider or press the arrow DOWN button to continue 4 9 2 PARTS...

Page 39: ...t indicate the total test load The KMD TYPE must be increased or decreased If displayed load needs to be greater increase KMD TYPE Exit this section by pressing OK and restart KMD1 calibration by scro...

Page 40: ...4 10 5 2 Use the arrows UP or DOWN to adjust the display to indicate zero load 4 10 5 3 Press OK to confirm zero load 4 10 6 KMD2 CONST Lift a test load of at least 80 of permissible line pull for the...

Page 41: ...to any part of the calibration sections by using the arrows UP or DOWN to change calibration data Press OK to confirm 4 13 SAVE TO E EPROM Save calibration data to E Eprom by pressing OK Pressing the...

Page 42: ...lt length of the main boom Enter the correct main boom length by pressing the UP or DOWN buttons 4 22 Press the OK button to enter the correct length 4 23 Press the DOWN button twice or until exit is...

Page 43: ...The radius is a horizontal measurement from the crane centerline of rotation to the center of the hook block The displayed radius should be equal to or greater than the measured radius by 10 For examp...

Page 44: ...0 190 015 Operator s Section and 031 300 190 024 Calibration Section Obsolete part number 031 300 190 024 Add step 4 14 thru 4 24 on page of Calibration Section for configurting the main boom length f...