Patlite WD PRO Series, Instruction Manual

Page 1: ... so on If you have any questions about this product please contact our service and repair desk When using the system operation software WDS WIN01 use version 1 03 or later To the Contractor Prior to installation read this manual thoroughly to ensure it is installed correctly Return this manual to the customer Wireless Data Communication System WD PRO Series TYPE WDB D80S PRO TYPE WDT 6LR Z2 PRO In...

Page 2: ...smitter 11 5 Operation Overview 12 5 1 About the WD System 12 5 2 System Configuration 12 5 2 1 Glossary 12 5 2 2 System Configuration 13 5 2 2 1 WD System Configuration at Run Time 13 5 2 2 2 WD System Configuration at Maintenance 14 5 3 WD System Operation Overview 15 5 4 About Visualization Application Software 15 5 4 1 CSV Data 15 5 4 2 Socket Communication 15 5 5 Function List 16 5 5 1 LED Un...

Page 3: ...Cable from Cable Gland 28 7 1 1 3 When Not Using the RS 232C Cable 29 7 1 1 4 Wiring Method When Using Pole Bracket and Pole Accessories 30 7 1 2 Replacing Mounting Bolts M4 M3 on the Main Unit 31 7 1 3 Detaching the Terminal Block Connector 31 7 1 4 WDB DB0S wiring 32 7 1 4 1 Wiring When Lighting Control and External Input and Clear Input Control are on Different Equipment 32 7 1 4 2 Wiring When ...

Page 4: ...n Setup Function 53 8 3 2 Receive Data Function 53 8 3 3 Data Transmission Function 54 8 4 Wireless Data Communication Functions 54 8 4 1 Mesh Network Transmission 54 8 4 2 Information Transmission Function 55 8 4 2 1 About Timing of Input Information Transmissions 55 8 4 2 2 About Periodic Transmissions 55 8 4 2 3 About Information Transmitted to WDR 55 8 4 2 4 About Format of Information Transmi...

Page 5: ...structions are ignored WARNING This symbol indicates Failure to follow the instructions may lead to death or serious injury CAUTION This symbol indicates Failure to follow the instructions may lead to injury or property damage Prohibited This symbol identifies Prohibited operations that should never be carried out Mandatory This symbol identifies Mandatory instructions that should always be carrie...

Page 6: ... fire or electric shock Do not allow liquids to enter the receiver and do not allow it to have contact with metallic objects Failure to follow these instructions could result in fire or electric shock Mandatory Request the installation and wiring be performed by a professional contractor if construction work is involved Failure to follow this instruction could result in fire electric shock or fall...

Page 7: ...here the product may fall and break Locations exposed to salty sea air Attach the cap included to the cable gland Waterproofing performance is lowered if the cap is not attached Failure to follow this instruction could result in product failure When the RS 232C cable is not passed through the cable gland attach the sealing plug included Waterproofing performance is lowered if the sealing plug is n...

Page 8: ... normal operating environment However depending on your operating environment which includes the computer main unit peripheral devices and applications in use there may be cases where this product will not run properly The software copyrights are held by our company Do not use this software in other products or duplicate or modify a portion or all the software without prior written permission Disp...

Page 9: ...DT 6LR Z2 PRO WD PRO Transmitter 2 Contents Main Unit 1 Instruction Manual digest version 1 copy Instruction Manual digest version 1 copy Main Unit 1 Accessories Hexagon Nut with Flange M4 Hexagon Nut with Flange M3 Hexagon Bolt M3 Accessories Accessories Accessories 3 6 3 Cap for Cable Gland Sealing Plug for Cable Gland Terminal Block Connector Accessories Accessories Accessories 1 1 1 ...

Page 10: ...tion Base Unit 3 1 2 WDT 6LR Z2 PRO WD PRO Transmitter 3 Models Model Format Number of External Contact Inputs Number of External Contact Outputs Communication Series Model Number W D B D 8 0 S P R O Digital D Serial communication S Model Size Wireless Type Series Model Number W D T 6 L R Z 2 P R O φ 60 LR Signal Tower 6LR Zigbee2007Pro 2 4GHz Z2 ...

Page 11: ...e gland accessory Sealing plug for cable gland accessory Head cover Body Direct Mount Bracket Waterproof gasket 70 Nameplate Nameplate Lead Wire ULI061 AWG24 Wire length 1300 mm 4 Part Names and Dimensions φ60 φ60 O ring MAC Address Case Indicator 75 19 35 12 12 Cable gland Cap for cable gland accessory Sealing plug for cable gland accessory Head cover Body Direct Mount Bracket Waterproof gasket 7...

Page 12: ...odel WDS WIN01 WDT Transmitter on a WD wireless network Collects various information from a Signal Tower and transmits the information wirelessly to WDR Models WDT 5E Z2 WDT 6M Z2 WDT 5LR Z2 WDT 6LR Z2 WDT 6LR Z2 PRO WDT LR Transmitter on a WD wireless network Connect and use with LR Signal Towers Models WDT 5LR Z2 WDT 6LR Z2 WDT PRO WD PRO transmitter on a WD wireless network Information retrieve...

Page 13: ...6LR Z2 WDT 6LR Z2 PRO this product WDR 1 to 20 units 2 WDR LE Z2 WDS 1 WDS WIN01 Version 1 03 or later Host PC 3 1 unit 1 For information refer to 6 1 4 How many WDT you can connect to WDR P 20 2 When collecting CSV log data with WDS WIN01 3 When connecting the WDR directly to the host PC with a LAN cable use a cross cable WDT maximum 30 units WDR WDS Visualization Application LAN WD wireless netw...

Page 14: ...m WDS LAN Cross Cable or USB Cable micro USB Cable AC Adaptor option This Product Only when connecting to the LAN connect supplied AC adaptor Maintenance PC WDT PRO WDB D80S WD System WARNING When using a USB connection between this product and a computer do not let the product s power supply contact the computer or peripheral devices Failure to follow this instruction could result in burns and ig...

Page 15: ...t the WD system Please contact our sales office 2 When customer develops their own solution Refer to this manual Refer to WDS WIN01 Instruction Manual No Visualization Application Software Preparation References 1 When using software packages from PATLITE partners that support the WD system Please contact our sales office 2 When customer develops their own solution Refer to this manual Refer to Ap...

Page 16: ...t Line Function Function to detect changes in state of 8 external input lines and to save that information 8 2 2 Determine External Input Line Function P 50 Determine Simultaneous Input Function Function to set the sensitivity for determining simultaneous input on the Signal Tower control line and external input line 8 2 3 Function to Determine Simultaneous Input of Signal Tower Control Line and E...

Page 17: ...smitting information 8 4 1 Mesh Network Transmission P 54 Transmit Information Function Function for WDT PRO to wirelessly transmit to WDR the Signal Tower control line external input line data from RS 232C communication and counter value 8 4 2 Information Transmission Function P 55 Retentive Status Function When a transmission failure occurs between the Signal Tower information input and the actu...

Page 18: ...S CCM Advanced Encryption Standard Counter with CBC MAC with an encryption key of 128 bits 6 1 1 2 About Selecting a Wireless Channel The WD wireless network uses 16 wireless channels CH11 to CH26 Select a wireless channel to avoid conflict with the frequency band of the LAN wireless channels in your instal lation environment The relationship between frequency bands of channels on the WD wireless ...

Page 19: ... single wireless channel WD Network WDT and WDR Common Settings ExtendedPanID 0000 0000 0000 0001 Wireless Channel CH15 Group 1 WD Network WDT and WDR Common Settings ExtendedPanID 0000 0000 0000 0003 Wireless Channel CH26 Group 3 WD Network WDT and WDR Common Settings ExtendedPanID 0000 0000 0000 0005 Wireless Channel CH20 Group 5 WD Network WDT and WDR Common Settings ExtendedPanID 0000 0000 000...

Page 20: ...inute 10 unit 12 times per minute 5 unit 24 times per minute 1 unit 120 times per minute 6 2 About the Installation Environment 6 2 1 Installation Environment Main Points There are five essential points to consider at installation No Description References 1 There is no influence in radio waves at the installation site Also the radio waves at the installation site do not change over time 6 2 2 Abo...

Page 21: ...microwave ovens and fluorescent lamps Surrounding obstacles Interference caused by phasing with own radio waves Various obstacles wall floor ceiling pillar equipment may exist in the installation environment The reception of radio waves changes depending on the relationship between the position of each device WDR WDT obstacles and the surrounding environment As shown in the figure below radio wave...

Page 22: ... than usual due to obstacles inhibiting communication 20 m 20 m 20 m WDT WDR Fresnel Zone L D L D Line of sight distance Fresnel zone diameter 20 m 1 6 m 10 m 1 2 m WDT WDR Obstacles wall floor ceiling pillar building Fresnel Zone 6 2 5 WDR Installation Position and Obstacles When onto a pillar such as the I beam in a building install the WDR in a direction that promotes the propagation of radio w...

Page 23: ...ation Settings RS 232C Communication Settings 8 3 1 Communication Setup Function P 53 Simple Counter Settings 8 2 5 Simple Counter Function P 52 Determine Signal Tower Input Setting 8 2 1 Determine Signal Tower Control Input Function P 48 Power Supply Settings 1 Determine Simultaneous Input Sensitivity Setting 8 2 3 Function to Determine Simultaneous Input of Signal Tower Control Line and External...

Page 24: ...Installation 6 4 1 WDB D80S WDT PRO Installation The installation process is as follows Step Operation References 1 Install WDB D80S to the mounting surface 7 1 1 Installing and Removing WDB D80S P 25 7 1 4 WDB DB0S wiring P 32 7 2 1 1 Installing and Removing WDB D80S P 36 7 2 1 2 Attaching the LED Unit and Buzzer Unit P 37 2 Wire the WDB D80S 3 Attach WDT PRO to WDB D80S 4 Attach the LED and buzz...

Page 25: ... wiring methods for the RS 232C cable Wiring RS 232C Cable from Bottom of Main Unit and Wiring RS 232C Cable from Cable Gland The RS 232C cable is offered as an accessory Part number WDX SC01 but you can use any commercially available product Use a cable with lead wires that have a wire diameter of AWG24 to 28 When using the cable gland wiring method use a cable with a φ 4 5 to 6 5 mm diameter Whe...

Page 26: ...le Direct Mount Bracket If there is not enough extra cable length then it could prevent you from removing this product Cable Direct Mount Bracket Body Body CAUTION When securing the cable secure with extra cable length If there is not enough extra cable length then it could prevent you from removing this product from the direct mount bracket Wiring Caution ...

Page 27: ...C cable s lead wires so 40 mm remains then strip them Pass the wires gray or black and RS 232C cable through the wire distribution hole Wire the RS 232C cable to the terminal block connector and attach to the body Attach the body to the direct mount bracket reversing the steps for detaching If required apply sealant around the mounting and wire distribution holes When the sealing plug pops out of ...

Page 28: ...ockwise on the insulation portion of the RS 232C cable with 5 mm of the insulation portion protruding from the direct mount bracket Attach the body to the direct mount bracket reversing the steps for detaching If required apply sealant around the mounting and wire distribution holes Recommended Torque 0 6 N m approximate Recommended Torque 0 6 N m approximate Maximum board thickness 7 mm 7 1 2 Rep...

Page 29: ...he body to the direct mount bracket reversing the steps for detaching If required apply sealant around the mounting and wire distribution holes When the sealing plug pops out of the cap use your hand to push the sealing plug back in Recommended Torque 0 6 N m approximate Recommended Torque 0 6 N m approximate Mounting Hole Dimension Diagram P 25 When using a pole bracket and pole drilling holes is...

Page 30: ...cket Insert the pole into the pole bracket lining up the indentations In two positions use the tapping screws to secure the pole bracket and pole Thread the wire gray or black in the pole bracket side Pull out the wire gray or black from the pole marker side Recommended Torque 1 4 N m This illustration presents an overview of installation and does not reflect the installation status at each step T...

Page 31: ...ory 3 locations and M3 bolts accessory 3 locations with a nut driver Attach the waterproof packing Criteria 5 5 mm across outer dimension of socket 9 mm or less Recommended Torque 0 6 N m approximate Criteria 7mm across outer dimension of socket 11 mm or less 7 1 3 Detaching the Terminal Block Connector Detach Attach View of the body from the bottom Terminal Block Connector Push the lever up As il...

Page 32: ...put 4 External Input 5 Red Orange Green Blue White External Input 6 Purple Gray External Input Common line Gray External Contact Flashing Buzzer External Contact Light on Buzzer External Contact External Input Clear Input Do Not Apply Voltage Do Not Apply Voltage External Contact Classification Contact Relay Fuse 1A RS 232C Connection CAUTION Unused lead wires do not have to be connected to extern...

Page 33: ...ck Orange Green Blue White Amber Amber Flashing Common Line Brown Brown Buzzer Power Supply Wire Purple Red Orange Green Blue White Purple Gray External Input Common line Gray External Contact External Contact External Contact Do Not Apply Voltage Do Not Apply Voltage External Contact Classification NPN type transistor External Contact Classification NPN type transistor External Contact Classifica...

Page 34: ...rnal Contact Do Not Apply Voltage External Contact Classification NPN type transistor Fuse 1A E C B Circuit schematic External Input 1 External Input 2 External Input 3 External Input 4 External Input 5 External Input 6 External Input 7 External Input 8 LED Red LED Amber LED Green LED Blue LED White RS 232C Connection 24 VDC Class 2 Light on Buzzer Flashing Buzzer 24 VDC Class 2 Light on Buzzer Tu...

Page 35: ...When Using WDX SC01 Serial Cable accessory In the slot of the terminal block insert a flat blade screwdriver and push At a slight angle Insert the stripped lead wire into the insertion slot Pull out the screwdriver from the slot Check if the lead wire is locked into place NOTICE Use a flat blade screwdriver with a blade edge width of 2 5 mm or less and thickness of 0 4 mm or less Do not push the s...

Page 36: ...ly excessive force to units Failure to follow this instruction could result in product damage Do not touch the connectors on the units or the LED in LED units Failure to follow this instruction could result in product damage Securely lock each unit when attaching Failure to secure units could result in product damage 7 2 1 1 Installing and Removing WDB D80S Attach Detach How to Read the Positionin...

Page 37: ... right when detaching the WDT PRO from WDB D80S Attaching while the tab is still in this state may cause damage Tab Groove Tab Groove Cannot Connect Condition Groove Cylinder shaped Part Nameplate Tab Top View LED Unit Buzzer Unit Install one unit at a time WDT PRO WDT PRO WDB D80S WDB D80S Buzzer Unit LED Unit Install one unit at a time NOTICE If WDT PRO does not attach properly to WDB D80S turn ...

Page 38: ...eration Attach and detach units in the following order WDB D80S WDT PRO WDT PRO Buzzer Unit LED Unit WDT PRO WDT PRO WDB D80S WDB D80S WDB D80S WDB D80S LED Unit LED Unit Buzzer Unit LED Unit LED Unit LED Unit Order of Attaching Detaching Units Attaching Units Detaching Units ...

Page 39: ...Transmission mode On change Periodic Transmission Periodic Transmission None RS 232C Communication Settings WDB D80S 8 3 1 Communication Setup Function P 53 Baud rate Baud rate 9600 Data Length Data Length 8 Parity Parity None Stop Bit Stop Bit 1 Simple Counter Settings Counter Settings Do not use 8 2 5 Simple Counter Function P 52 Determine Signal Tower Input Setting Determine Signal Tower Input ...

Page 40: ... Main Unit P 39 2 Set up communication settings between WDR and maintenance PC 3 Set up the WDT PRO and WDB D80S settings 4 Set up the WDR settings 7 3 2 WDB D80S DIP Switch Operations The product s DIP switches are located where you detach the direct mount bracket from the WDB D80S DIP Switches DIP Switch Settings Switch number Description Initial Settings 1 Initialize setting values OFF Normally...

Page 41: ...ff Operating in normal mode Red light on Green light on Operating in initialization mode Error Status Flashing green WDB D80S DIP switches set up incorrectly Alternating Red Green Red Green Alternating Red Green Red Green Light off Green light on Light off Flashing red Error has occurred in WDB D80S Green light on Flashing red Error has occurred in WDT PRO Operation modes shown by the status lamp ...

Page 42: ...Product is waiting to join the WD Network Operation Status Flashing blue When the WDT PRO receives a specific command from the host flashes blue for approximately 10 seconds Light blue light on When WDB D80S receives data from external equipment via RS 232C communication indicator is light blue for about 2 seconds Flashing light blue 2 When WDT PRO completes transmission of data received via RS 23...

Page 43: ...Set WDB D80S DIP switch 1 ON 2 Turn ON the power supply After a few seconds the WDT PRO indicator alternates Red Green Red Green Status lamps on the WDB D80S LED1 is red and LED2 is green 3 Turn OFF the power supply 4 Set WDB D80S DIP switch 1 OFF 5 Initialization is complete For the list of settings that are initialized refer to 7 3 1 Setting up WDB D80S WDT PRO Main Unit P 39 ...

Page 44: ...on P 52 Transmit Information Select format of Signal Tower information Using the Main Unit DIP switches you can select either Standard Format or Extended Format In WDS WIN01 when using WDT LR Format you can select either Standard Format or Extended Format 8 4 2 Information Transmission Function P 55 Transmit Information Periodic Transmission Setting Using the Main Unit DIP switches you can select ...

Page 45: ...rol Buzzer on Continuous 2 control with flashing common line 1 Buzzer off 1 Repeatedly 500ms light on 500 ms light off 2 When using the flashing common line to control the buzzer unit set the buzzer pattern to Continuous beep Tube color Gray Tube color Black Power Supply Wire Red Black Orange Green Blue White Amber Amber Flashing Common Line Brown Brown Power Supply Wire Purple Red Orange Green Bl...

Page 46: ...e host response command that includes the status of the LED unit or buzzer unit that is under remote control 1 Triple flash does not work on LR6 E MZ 2 Cannot use with WDS WIN01 3 When using continuous buzzer to control the buzzer unit set the buzzer pattern to Continuous beep Signal Tower Control Line Based on the control instruction change to the specified color and buzzer status WDB D80S WDT PR...

Page 47: ... is released and a release control notification is transmitted to the host 2 When the command is started refer to 8 1 2 Remote Control Functions specify the enable control time Remote control is released after the enable control time elapses from when control started 3 Remote control is released after a specific command is received from the host And when release remote control is run a specific co...

Page 48: ...ult is light on and the information is transmitted Light off When the Signal Tower control line input status changes ON OFF the result is light off and the information is transmitted 1 The default setting is Normal 2 Flashing is determined when there are two status changes within a defined period This period is called SS seconds You can select SS seconds from three different time periods 3 There i...

Page 49: ...on Result Input O N OFF Light on flashing Light on buzzer on Shorter than SS Shorter than SS Shorter than SS Shorter than SS Light flashing buzzer on Result Input O N OFF Light on Light off light on O N OFF Light off buzzer off Light on buzzer on Result Input SS 100 ms or longer Flashing Light on O N Light flashing buzzer on Shorter than SS Shorter than SS Shorter than SS Light on buzzer on OFF Re...

Page 50: ...g for determination differs depending on the setting of Determine Signal Tower Control Line Input The determination operation for each setting is as follows Setting Description Change in state Operation result Normal External Input 1 OFF ON O N OFF External Input 1 OFF External Input 1 ON Result External Input 1 100 ms or longer External Input 1 ON OFF Result O N OFF External Input 1 ON External I...

Page 51: ...y Clear Input External Input 7 External Input 8 External Input 1 External Input 2 External Input 3 External Input 4 External Input 5 External Input 6 LED Red LED Amber LED Green LED Blue LED White Buzzer RS 232C Connection The determine clear input operation occurs when the clear input line changes from OFF to ON The timing for clear input line determination does not change regardless of the setti...

Page 52: ...llowing criteria Use WDS WIN01 to select the Signal Tower control line for a simple counter The default setting for the simple counter is Do not setup Evaluating Count up Input O N OFF Result 100 ms or longer 100 ms or longer NOTICE When counting up exceeds the upper limit the counter value returns to 1 When the power is shut down the counter value is cleared to 0 In WDS WIN01 you can reset the co...

Page 53: ...nsmitted directly to WDR Bar Code Reader Denso Wave Communication Format 3 Receive format compliant with Denso Wave models AT20B SM R and AT21B SM R With this format the header code terminator code and BCC are deleted from the received data and transmitted to WDR Bar Code Reader generic Communication Format 3 Communication format for other bar code readers With this format the header code and term...

Page 54: ...h status increases communication redundancy The following is an illustration showing the mesh status 8 3 3 Data Transmission Function This product transmits to external equipment data received from the host Maximum transmission data size is 40 bytes Transmitting data sizes greater than that will return an error The following is an illustration of transmissions to external equipment External Equipm...

Page 55: ...rmat is WDT PRO format About 10 seconds when the input information transmission format is WDT LR format If the number of information transmissions is as low as a few times per hour the communication is more stable if you select Unit Information or Input Information Signal Tower Information With this setting you can select from the following 3 types Setting Description None Periodic transmissions a...

Page 56: ...Format From the input information transmission contents this command can get 1 of the sets of information WDT LR compatible format Select the settings in WDS WIN01 The default setting is WDT LR Format 8 4 2 5 About WDT LR Format When the input information transmission format is WDT LR Format select from the following 2 types of formats Setting Description Extended Format You can set 6 types for th...

Page 57: ...formation 32 RS 232C Communication Data 60 byte transmission 5 When Input Information Transmission Format is WDT PRO Format Signal Tower Control Line and External Input Line Information 32 32 RS 232C Communication Data 60 byte transmission 5 8 4 4 Receive Information Function Function for the WDT PRO to wirelessly receive from the host remote control commands for the LED and buzzer unit or data to...

Page 58: ... green LED1 LED2 Alternating Red Green Red Green LED1 Light off LED2 Green light Running in mode that is not normal For normal operation turn off all DIP switches Status lamp LED1 is off and LED2 is red Turn off the power on this product s main unit then turn the power back on If the lighting condition of the status lamp still does not change there may be an issue with the configuration on WDB D80...

Page 59: ...on Make sure the settings are correct Check for any sources of noise such as microwave ovens in the surrounding area that could impede wireless communication The indicator flashes blue When the host transmits a call out command to the WDT the indicator flashes blue for about 10 seconds The indicator flashes alternating between green and red Starting up in initialization mode If operations are norm...

Page 60: ... IP65 IEC 60529 NEMA TYPE 4X TYPE 13 Environmental Conditions Upright Insulation Resistance 5 MΩ or more at 500 VDC between the live part and non current carrying metallic part Withstand Voltage 500 VAC for 1 minute between the live part and non current carrying metallic part Mass Tolerance 10 300 g Status Lamp LED x 2 Lights turn red and green installed on the device for displaying operation stat...

Page 61: ...mmon Line 1 contact 60 2 minute External Input Common Line 1 contact RS 232C Screwless terminal block 6 contacts supported lead wire AWG24 to 28 stranded wire Communication method Transmission method Full duplex Synchronization method Asynchronous Baud rate 4800 9600 19200 38400 57600 115200 bps Data length 7 bits 8 bits Parity None Even Odd Stop Bit 1 bit 2 bits Maximum cable length possible for ...

Page 62: ...nce DS SS Format Communication Method Zigbee2007 compliant with ZigbeePro Stack Transmission Output Maximum 3 m or less at the antenna feed Communication Distance Line of sight approximately 30 m reference value Display Unit Indicator for status display Operation Unit None Compliance Standards UL 508 CAN CSA C22 2 No 13 14 FCC Part 15 Subpart B Class B EMC Directive EN55032 ClassB EN55035 EN301489...

Page 63: ...Head cover 60W 5 pieces 1 pieces 11 2 Optional Parts This product includes the following related products compatible units and optional parts Related products Software Receiver WDS WIN01 WDR LE Z2 Optional parts Serial Cable Wallmount Bracket WDX SC01 SZK 003W SZK 001U Mounting Pole Base Pole Bracket Pole SZ 016A SZ 010 SZP 004W POLE 00A21 Compatible Units LED Unit Buzzer Unit LR6 E LR6 E Z LR6 E ...