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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

      ‐ 

8

 ‐

 

3.1

 

WELDING

 

CYCLE

 

 

MMA

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

the

 

value

 

of

 

any

 

function

 

3.2

 

HOT

 

START

 

FUNCTION

 

Advantages:

 

‐ 

improved

 

striking

 

even

 

when

 

using

 

electrodes

 

with

 

bad

 

striking

 

properties;

 

‐ 

better

 

penetration

 

of

 

base

 

material

 

during

 

striking

 

and,

 

consequently,

 

less

 

poor

 

penetrations;

 

‐ 

prevention

 

of

 

slag

 

inclusions;

 

‐ 

manual

 

adjustment;

 

allows

 

setting

 

the

 

function

 

level

 

to

 

minimum

 

value,

 

thus

 

significantly

 

reducing

 

power

 

consumption

 

in

 

the

 

initial

 

moment

 

of

 

striking.

 

This

 

allows

 

starting

 

the

 

source

 

at

 

values

 

of

 

mains

 

voltage

 

around

 

the

 

possible

 

minimum

 

value,

 

but

 

compromises

 

the

 

quality

 

of

 

the

 

striking

 

moment

 

(the

 

machine

 

becomes

 

similar

 

to

 

a

 

transformer

 

source,

 

but

 

in

 

some

 

cases

 

this

 

is

 

the

 

only

 

possible

 

method).

 

The

 

function

 

can

 

also

 

be

 

increased

 

to

 

maximum

 

value

 

for

 

even

 

better

 

quality

 

of

 

the

 

striking

 

moment

 

(if

 

the

 

machine

 

is

 

operated

 

from

 

good

 

power

 

mains).

 

However,

 

keep

 

in

 

mind

 

that

 

boosted

 

current

 

of

 

this

 

function

 

can

 

burn

 

through

 

the

 

work

 

piece

 

when

 

welding

 

thin

 

metal

 

pieces,

 

so

 

it

 

is

 

recommended

 

to

 

reduce

 

the

 

Hot

 

Start

 

value

 

in

 

such

 

a

 

case.

 

The

 

result

 

is

 

achieved

 

by

 

the

 

following

 

means:

 

In

 

the

 

moment

 

of

 

arc

 

striking,

 

arc

 

current

 

increases

 

by

 

the

 

default

 

value

 

of

 

+40%

 

for

 

a

 

short

 

time.

 

Example:

 

welding

 

with

 

a

 

Ф

3

 

mm

 

electrode,

 

set

 

base

 

value

 

of

 

arc

 

current

 

is

 

90

 

A.

  

Result:

 

hot

 

start

 

current

 

is

 

90

 

A

 

+

 

40%

 

=

 

126

 

A.

 

In

 

the

 

additional

 

settings,

 

you

 

can

 

change

 

both

 

Hot

 

Start

 

magnitude

 

[H.St]

 

and

 

Hot

 

Start

 

time

 

[t.HS].

 

Do

 

not

 

set

 

Hot

 

Start

 

magnitude

 

and

 

time

 

to

 

unnecessarily

 

high

 

values,

 

since

 

large

 

limit

 

values

 

required

 

for

 

very

 

strong

 

power

 

supply

 

mains,

 

and

 

if

 

good

 

mains

 

is

 

not

 

available,

 

striking

 

process

 

can

 

even

 

abort.

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

the

 

value

 

of

 

any

 

function

 

in

 

the

 

current

 

welding

 

mode.

 

t,s

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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