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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

      ‐ 

10

 ‐

 

3.4

 

ANTI

STICK

 

FUNCTION

 

During

 

initial

 

arc

 

striking,

 

the

 

electrode

 

can

 

stick

 

or

 

be

 

tacked

 

to

 

the

 

work

 

piece.

 

Many

 

functions

 

of

 

the

 

machine

 

resist

 

this

 

occurrence,

 

but

 

it

 

is

 

possible

 

nevertheless,

 

first

 

leading

 

to

 

overheating

 

and

 

eventually

 

to

 

damage

 

of

 

the

 

electrode.

 

In

 

such

 

a

 

case,

 

this

 

machine

 

actuates

 

the

 

built

in

 

Anti

Stick

 

function,

 

which

 

is

 

constantly

 

operating

 

in

 

the

 

MMA

 

mode.

 

Within

 

0.6...0.8

 

s

 

after

 

detection

 

of

 

this

 

condition,

 

this

 

function

 

reduces

 

arc

 

current.

 

In

 

addition,

 

this

 

function

 

helps

 

the

 

welding

 

operator

 

to

 

separate

 

(detach)

 

the

 

electrode

 

from

 

the

 

work

 

piece

 

without

 

risk

 

to

 

burn

 

his

 

eyes

 

with

 

accidental

 

arc

 

striking.

 

Once

 

the

 

electrode

 

is

 

separated

 

from

 

the

 

work

 

piece,

 

the

 

process

 

of

 

welding

 

can

 

be

 

readily

 

resumed.

 

3.5

 

FUNCTION

 

OF

 

SLOPE

 

ADJUSTMENT

 

FOR

 

A

 

CURRENT

VOLTAGE

 

CURVE

  

This

 

function

 

is

 

primarily

 

designed

 

for

 

convenient

 

welding

 

using

 

electrodes

 

with

 

different

 

types

 

of

 

coating.

 

By

 

default,

 

current

voltage

 

curve

 

slope

 

[CVS]

 

is

 

set

 

to

 

1.4V/A,

 

which

 

corresponds

 

to

 

the

 

most

 

commonly

 

used

 

electrodes

 

with

 

rutile

 

coating

 

(

АНО‐

21,

  М

Р

3).

 

For

 

more

 

convenient

 

work

 

with

 

basic

coated

 

electrodes

 

(

УОНИ‐

13/45,

 Л

КЗ

70),

 

it

 

is

 

recommended,

 

although

 

not

 

required,

 

to

 

set

 

the

 

slope

 

[CVS]

 

to

 

1.0V/A.

 

On

 

the

 

other

 

hand,

 

cellulose

 

electrodes

 

(ЦЦ

1,

  В

СЦ

4А)

 

even

 

require

 

for

 

setting

 

the

 

slope

 

[CVS]

 

to

 

0.2...0.6V/A,

 

and

 

sometimes

 

it

 

is

 

also

 

necessary

 

to

 

rise

 

trigger

 

level

 

of

 

the

 

Arc

 

Force

 

Function

 

[u.AF]

 

up

 

to

 

18

 

V.

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

the

 

value

 

of

 

any

 

function

 

in

 

the

 

current

 

welding

 

mode.

 

3.6

 

SHORT

 

ARC

 

WELDING

 

FUNCTION

  

This

 

function

 

is

 

especially

 

important

 

for

 

overhead

 

welding,

 

when

 

very

 

long

 

arc

 

is

 

undesirable.

 

For

 

this

 

purpose,

 

the

 

machine

 

provides

 

the

 

possibility

 

to

 

set

 

the

 

Short

 

Arc

 

function

 

[Sh.A]

 

to

 

"On"

 

position.

 

By

 

default,

 

it

 

is

 

set

 

to

 

"OFF"

 

position.

 

See

 

paragraph

 

6.1

 

for

 

sequence

 

of

 

changing

 

the

 

value

 

of

 

any

 

function

 

in

 

the

 

current

 

welding

 

mode.

 

3.7

 

FUNCTION

 

OF

 

AN

 

OPEN

CIRCUIT

 

VOLTAGE

 

REDUCTION

 

UNIT

 

When

 

performing

 

welding

 

works

 

in

 

vessels,

 

tanks

 

and

 

applications

 

requiring

 

for

 

enhanced

 

electric

 

safety

 

system,

 

one

 

can

 

enable

 

the

 

function

 

of

 

open

circuit

 

voltage

 

reduction.

 

In

 

0.1

 

s

 

after

 

the

 

electrode

 

is

 

detached

 

from

 

the

 

work

 

piece,

 

voltage

 

on

 

the

 

source

 

terminals

 

drops

 

to

 

safe

 

level

 

below

 

12

 

V.

 

To

 

enable

 

this

 

function,

 

an

 

open

circuit

 

voltage

 

reduction

 

unit

 

[BSn]

 

is

 

required.

 

This

 

unit

 

is

 

envisaged

 

in

 

this

 

equipment

 

model,

 

but

 

is

 

set

 

to

 

"OFF"

 

position

 

by

 

default,

 

i.e.

 

disabled,

 

since

 

it

 

is

 

known,

 

that

 

enabling

 

of

 

any

 

function

 

of

 

this

 

kind

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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