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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

      ‐ 

22

 ‐

 

8. GENERATOR

 

OPERATION

 

MODE

The

 

power

 

source

 

can

 

be

 

operated

 

from

 

a

 

generator

 

upon

 

the

 

following

 

condition:

 

When

 

working

 

with

 

electrodes

 

Set

 

current

 

value

 

in

 

MMA

 

and

 

TIG

 

modes

 

When

 

working

 

with

 

wire

 

of

 

specified

 

diameter

 

in

 

MIG/MAG

 

mode

 

Minimum

 

generator

 

power

 

Ф

2

 

80

 

A

 

at

 

most

 

Ф

0.6

 

mm

 

at

 

most

 

2.9

 

kVA

 

Ф

3

 

120

 

A

 

at

 

most

 

Ф

0.8

 

mm

 

at

 

most

 

4.5

 

kVA

 

Ф

4

 

160

 

A

 

at

 

most

 

Ф

1.0

 

mm

 

at

 

most

 

6.2

 

kVA

 

Ф

5

 

200

 

A

 

at

 

most

 

8.0

 

kVA

 

Ф

6,

 

low

melting

 

250

 

A

 

at

 

most

 

up

 

to

 

Ф

1,2

 

mm

 

11.0

 

kVA

 

To

 

ensure

 

trouble

free

 

operation:

 

Output

 

voltage

 

of

 

the

 

generator

 

shall

 

not

 

fall

 

beyond

 

the

 

permissible

 

range

 

of

 

160~260

 

V;

 

these

 

are

 

permitted

 

values

 

for

 

each

 

phase,

 

if

 

a

 

three

phase

 

machine

 

is

 

used.

 

9. ATTENDANCE

 

AND

 

TECHNICAL

 

MAINTENANCE

ATTENTION:

 

Before

 

opening

 

the

 

machine,

 

switch

 

it

 

off

 

and

 

disconnect

 

the

 

mains

 

plug.

 

Wait

 

until

 

internal

 

circuits

 

of

 

the

 

machine

 

de

energize

 

(about

 

5

 

minutes),

 

and

 

only

 

then

 

proceed

 

with

 

other

 

actions.

 

When

 

leaving

 

the

 

machine,

 

install

 

a

 

restrictive

 

plate

 

which

 

prohibits

 

switching

 

the

 

machine

 

on.

 

In

 

order

 

to

 

ensure

 

proper

 

operation

 

of

 

the

 

machine

 

for

 

many

 

years,

 

adhere

 

to

 

several

 

rules:

 

-

 

conduct

 

inspection

 

in

 

accordance

 

with

 

safety

 

practices

 

within

 

the

 

established

 

time

 

intervals

 

(see

 

"Safety

 

rules"

 

chapter);

 

-

 

if

 

the

 

machine

 

is

 

subject

 

to

 

heavy

 

use,

 

it

 

is

 

recommended

 

to

 

purge

 

it

 

with

 

dry

 

compressed

 

air

 

once

 

per

 

six

 

month.

 

ATTENTION:

 

If

 

the

 

machine

 

is

 

purged

 

from

 

a

 

very

 

short

 

distance,

 

electronic

 

components

 

may

 

be

 

damaged;

 

 

-

 

if

 

the

 

machine

 

is

 

very

 

dust

laden,

 

clean

 

channels

 

of

 

the

 

cooling

 

system

 

manually.

 

10. STORAGE

 

RULES

A

 

preserved

 

and

 

packaged

 

source

 

shall

 

be

 

stored

 

in

 

storage

 

conditions

 

4

 

as

 

per

GOST

 

15150

69

 

for

 

5

 

years.

 

A

 

de

preserved

 

source

 

shall

 

be

 

stored

 

in

 

dry

 

closed

 

rooms

 

at

 

air

 

temperature

not

 

lower

 

than

 

plus

 

5

 

°С.

 

The

 

rooms

 

must

 

be

 

free

 

from

 

acid

 

vapours

 

and

 

other

 

active

 

substances.

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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