background image

          

‐ 

3

 ‐

      

PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

 

PARAMETERS

 

PRO

160

PRO

200

 

PRO

250

PRO

250

40

0V

 

Rated

 

voltage

 

of

 

mains

 

50/60

 

Hz,

 

V

 

220

 

220

 

220

 

40

0+N

 

Rated

 

current

 

consumption

 

from

 

mains,

 

A

 

18…

 

21

 

25…

 

28

 

32…

 

36

 

11…

 

12

 

Rated

 

arc

 

current,

 

A

 

160

 

200

 

250

 

250

 

Maximum

 

root

mean

square

 

current,

 

A

 

215

 

270

 

335

 

335

 

Load

 

duration

 

(LD)

  

70%

 

at

 

160

 

A

 

100%

 

at

 

134A

 

70%

 

at

 

200

 

A

 

100%

 

at

 

167A

 

70%

 

at

 

250

 А 

100%

 

at

 

208A

 

70%

 

at

 

250

 А 

100%

 

at

 

208A

 

Mains

 

voltage

 

variation

 

range,

 

V

 

160~260

 

160~260

 

160~260

 

±

20%

Arc

 

current

 

adjustment

 

range,

 

A

 

8~160

 

10~200

 

12~250

 

12~250

 

Arc

 

voltage

 

adjustment

 

range,

 

A

 

12~28

 

12~28

 

12~28

 

12~28

 

Stick

 

electrode

 

diameter,

 

mm

 

1.6~4.0

 

1.6~5.0

 

1.6~6.0

 

1.6~6.0

 

Solid

 

filler

 

wire

 

diameter,

 

mm

 

0.6~1.0

 

0.6~1.0

 

0.6~1.2

 

0.6~1.2

 

Pulsed

 

welding

 

modes

 

MMA:

 

0,2...500

 

Hz

 

TIG:

 

0,2...500

 

Hz

 

MIG/MAG:

 

5...500

 

Hz

 

MMA:

 

0,2...500

 

Hz

 

TIG:

 

0,2...500

 

Hz

 

MIG/MAG:

 

5...500

 

Hz

 

MMA:

 

0,2...500

 

Hz

 

TIG:

 

0,2...500

 

Hz

 

MIG/MAG:

 

5...500

 

Hz

 

MMA:

 

0,2...500

 

Hz

 

TIG:

 

0,2...500

 

Hz

 

MIG/MAG:

 

5...500

 

Hz

 

Hot

 

Start

 

in

 

MMA

 

mode

 

adjustable

 

adjustable

 

adjustable

 

adjustable

 

Arc

 

Force

 

in

 

MMA

 

mode

 

adjustable

 

adjustable

 

adjustable

 

adjustable

 

Anti

Stick

 

function

 

in

 

MMA

 

mode

 

automatic

 

automatic

 

automatic

 

automatic

 

Open

circuit

 

voltage

 

reduction

 

unit

  

on

 

/

 

off

 

on

 

/

 

off

 

on

 

/

 

off

 

on

 

/

 

off

 

MMA

 

open

circuit

 

voltage,

 

V

 

12

 

/

 

75

 

12

 

/

 

75

 

12

 

/

 

75

 

12

 

/

 

75

 

Arc

 

striking

 

voltage,

 

V

 

110

 

110

 

110

 

110

 

Rated

 

power

 

consumption,

 

kW

 

4.0…

 

4.6

 

5.5…

 

6.1

 

6.9…

 

7.9

 

6.9…

 

7.9

 

Maximum

 

power

 

consumption,

 

kW

 

6.2

 

8.0

 

11.0

 

11.0

 

Efficiency

 

factor,

 

%

 

92

 

92

 

92

 

92

 

Cooling

 

forced

 

forced

 

forced

 

forced

 

Operating

 

temperature

 

range

 

–25…

 

+45º

С 

–25…

 

+45º

С 

–25…

 

+45º

С 

–25…

 

+45º

С 

Overall

 

dimensions,

 

mm

 

(length,

 

width,

 

height)

 

330

 х 

110

 х 

250

 

330

 х 

110

 х 

250

 

330

 х 

110

 х 

250

 

330

 х 

110

 х 

250

 

Weight

 

excluding

 

accessories,

 

kg

 

5.4

 

5.6

 

5.7

 

5.8

 

Ingress

 

protection

 

class*

 

IP33

 

IP33

 

IP33

 

IP33

 

*

 

For

 

Professional

 

series

 

machines,

 

their

 

frame

 

protects

 

them

 

from

 

ingress

 

of

 

objects

 

more

 

than

 

2.5

 

mm

 

in

diameter,

 

as

 

well

 

provides

 

rain

 

protection,

 

so

 

that

 

water

 

streaming

 

vertically

 

or

 

at

 

an

 

angle

 

of

 

60º

 

to

 

the

 

vertical

 

does

 

not

 

infringe

 

the

 

machine

 

operation

 

Recommended

 

length

 

of

 

power

 

welding

 

cables

 

during

 

welding:

 

Cable

 

length

 

(one

 

way)

 

Maximum

 

current

 

Cross

section

 

area

 

Cable

 

grade

 

4…8

 

m

 

160

 

A

 

at

 

most

 

16

 

mm

2

КГ

 

1х16

 

5…10

 

m

 

200

 

A

 

at

 

most

 

25

 

mm

2

КГ

 

1х25

 

6…12

 

m

 

250

 

A

 

at

 

most

 

35

 

mm

2

КГ

 

1х35

 

ATTENTION:

  

Supply

 

button

 

on

 

the

 

rear

 

panel

 

of

 

the

 

machine

 

is

 

not

 

a

 

power

 

button,

 

so

 

it

 

does

 

not

 

provide

 

complete

 

de

energization

 

of

 

internal

 

electronic

 

parts,

 

when

 

the

 

machine

 

is

 

switched

 

off.

 

Therefore,

 

in

 

accordance

 

with

 

safety

 

rules,

 

disconnect

 

the

 

plug

 

from

 

the

 

mains

 

after

 

completion

 

of

 

welding.

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

Reviews: