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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

      ‐ 

6

 ‐

 

Other

 

use

 

of

 

the

 

machine

 

is

 

considered

 

undue.

 

The

 

manufacturer

 

is

 

not

 

responsible

 

for

 

damage

 

cause

 

by

 

undue

 

use

 

of

 

the

 

machine.

 

Intended

 

use

 

of

 

the

 

machine

 

implies

 

adherence

 

to

 

instructions

 

of

 

this

 

operating

 

manual.

 

ATTENTION:

 

Do

 

not

 

use

 

the

 

welding

 

machine

 

for

 

pipes

 

defrosting.

 

2.2

 

INSTALLATION REQUIREMENTS 

The

 

welding

 

machine

 

is

 

protected

 

from

 

ingress

 

of

 

foreign

 

solid

 

objects

 

of

 

more

 

than

 

2.5

 

mm

 

in

 

diameter.

 

The

 

welding

 

machine

 

can

 

be

 

placed

 

and

 

operated

 

outdoors.

 

Internal

 

electric

 

parts

 

of

 

the

 

machine

 

are

 

protected

 

against

 

direct

 

moisture

 

impact,

 

but

 

not

 

against

 

condensate

 

drops.

 

ATTENTION:

 

Do

 

not

 

switch

 

the

 

machine

 

off

 

immediately

 

after

 

completion

 

of

 

welding

 

works

 

in

 

hot

 

weather

 

or

 

intense

 

welding

 

works

 

in

 

any

 

weather

 

conditions!

 

Electronic

 

parts

 

must

 

be

 

allowed

 

to

 

cool

 

down

 

for

 

5

 

minutes.

 

ATTENTION:

 

When

 

the

 

machine

 

is

 

switched

 

off

 

and

 

cools

 

down

 

after

 

operation

 

in

 

cold

 

season,

 

condensate

 

forms

 

inside

 

of

 

it,

 

so

 

do

 

not

 

switch

 

the

 

machine

 

on

 

again

 

in

 

less

 

than

 

3...4

 

hours!!!

 

Therefore,

 

do

 

not

 

switch

 

the

 

machine

 

off

 

in

 

cold

 

season,

 

if

 

you

 

are

 

going

 

to

 

switch

 

it

 

on

 

within

 

4

 

hours.

   

The

 

machine

 

must

 

be

 

placed

 

to

 

ensure

 

free

 

inlet

 

and

 

outlet

 

of

 

cooling

 

air

 

through

 

vent

 

holes

 

on

 

the

 

front

 

and

 

the

 

rear

 

panels.

 

Take

 

care

 

that

 

metal

 

dust

 

(for

 

example,

 

during

 

emery

 

grinding)

 

does

 

drawn

 

directly

 

into

 

the

 

machine

 

by

 

the

 

cooling

 

fan.

 

ATTENTION:

 

The

 

machine

 

may

 

be

 

life

threatening

 

after

 

a

 

hard

 

fall.

 

So

 

place

 

it

 

on

 

stable

 

solid

 

surface.

 

2.3

 

POWER

 

CONNECTION

 

The

 

welding

 

machine

 

of

 

series

 

design

 

is

 

rated

 

for

 

mains

 

voltage

 

of

 

220

 

V

 

(

27%

 

+18%)

 

or

 

three

phase

 

mains

 

voltage

 

of

 

40

0

 

V

 

(

±

20%).

ATTENTION:

 

All

 

manufacturer's

 

warranty

 

liabilities

 

become

 

void

 

if

 

the

 

machine

 

is

 

connected

 

to

 

mains

 

voltage

 

exceeding

 

270

 

V!

 

Such

 

a

 

situation

 

may

 

occur

 

due

 

to

 

large

 

imbalance

 

of

 

line

to

line

 

voltage

 

in

 

standard

 

mains

 

or

 

due

 

to

 

use

 

of

 

non

standard

 

connection.

 

In

 

addition,

 

manufacturer's

 

warranty

 

liabilities

 

become

 

void

 

if

 

mains

 

line

 

has

 

been

 

connected

 

by

 

mistake

 

to

 

the

 

neutral

 

wire

 

or

 

to

 

the

 

source

 

earthing

 

wire

 

during

 

connection

 

of

 

a

 

three

phase

 

machine.

 

Mains

 

connector,

 

cross

sections

 

of

 

power

 

supply

 

cables

 

and

 

supply

line

 

fuses

 

must

 

be

 

selected

 

on

 

the

 

basis

 

of

 

technical

 

specifications

 

of

 

the

 

machine.

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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