Paul CLIMOS F 200 Basic, Service Instructions Manual

Page 1: ...Version 1 0_06 2015 Service instructions for qualified personnel Mechanical Ventilation Heat Recovery Unit CLIMOS F 200 for units up to serial no 299 1...

Page 2: ...eheater 39 9 Replacement of the temperature sensor 47 10 Messages errors and error handling 55 10 1 Error signalling by means of the LED control panel 55 10 2 Visualisation of errors with the TFT touc...

Page 3: ...plate is located on the side of the casing next to the electrical connections The information on the type plate is necessary for the safe use of the product and in case of service related questions Th...

Page 4: ...ration of the system is universally valid and does not represent the system outline of the project related ventilation plant It is designed for representation of the plant specific system structure fo...

Page 5: ...the filters 5 3 Replacement of the filters 3 1 Replacement of the filters of the device 1 Disconnect the device from the power supply 2 If applicable pull the red design filter cover out of the casing...

Page 6: ...Replacement of the filters 6 3 Grasp into the recessed grip of the filter compartment 4 Remove the EPP filter cover...

Page 7: ...Replacement of the filters 7 5 Pull the filter out of the filter compartment by holding it on the strap 6 Package the filters in a sealed bag and put this in the residual waste...

Page 8: ...point in the same direction Pollen filters must be inserted into the filter compartment of the outside air connection depending on the type of device in accordance with the type plate The intake air...

Page 9: ...of the LED control panel 2 Resetting the filter run time by means of the TFT touch panel Symbol display Description of the reset procedure If the remaining run time of the filter is less than 10 days...

Page 10: ...eplacement of the heat exchanger 10 4 Replacement of the heat exchanger 1 Disconnect the device from the power supply 2 If applicable pull the red design filter covers out of the casing cover s holder...

Page 11: ...ment of the heat exchanger 11 3 Open the quarter turn locks by turning the captive screw by 90 4 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casin...

Page 12: ...ng clamps 4x out of the EPP foam modules in vertical position 6 Move the heat exchanger box by holding it on the strap up and down so that the heat exchanger box is unlocked out of the tongue and groo...

Page 13: ...correct locking with the fan boxes by means of the tongue and groove joint 8 Mount all parts in reverse order 9 Connect the cable for potential equalisation to the flat plug of the casing cover 10 Clo...

Page 14: ...US thermostat 14 5 Replacement of the master board slave board and BUS thermostat 1 Read the program with a PC or write down the settings of the TFT 2 Disconnect the device from the power supply 3 App...

Page 15: ...ement of the master board slave board and BUS thermostat 15 4 If applicable pull the red design filter cover out of the casing cover s holder 5 Open the quarter turn locks by turning the captive screw...

Page 16: ...rd slave board and BUS thermostat 16 6 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casing cover 7 Pull the retaining clamps 4x out of the EPP foam...

Page 17: ...wn so that the heat exchanger box is unlocked out of the tongue and groove joint Pull the heat exchanger box out of the device 9 Loosen the 2 locking screws of the control system casing by approx 4 6...

Page 18: ...g in the direction of the rear panel by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyholes of the casing wall 11 Remove the cable from the master board and rem...

Page 19: ...3 Remove the cable from the fan slave board and remove it out of the device 14 Install the new fan slave board in the device Be sure to install the cables according the circuit diagram see appendix 15...

Page 20: ...6 Remove the cable from the BUS thermostat and remove it out of the device 17 Install the new BUS thermostat in the device Be sure to install the cables according the circuit diagram see appendix 18 B...

Page 21: ...tongue and groove joint 21 Connect the cable for potential equalisation to the flat plug of the casing cover 22 Close the casing cover by turning the 4 captive screws of the quarter turn locks by 90...

Page 22: ...Replacement of the fan 22 6 Replacement of the fan 1 Disconnect the device from the power supply 2 Apply for work on the electronics an ESD wrist strap...

Page 23: ...Replacement of the fan 23 3 If applicable pull the red design filter cover out of the casing cover s holder 4 Open the quarter turn locks by turning the captive screw by 90...

Page 24: ...nt of the fan 24 5 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casing cover 6 Pull the retaining clamps 4x out of the EPP foam modules in vertical...

Page 25: ...exchanger box is unlocked out of the tongue and groove joint Pull the heat exchanger box out of the device 8 Loosen the 2 locking screws of the control system casing by approx 4 6 mm by turning them c...

Page 26: ...control system casing in the direction of the rear panel by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyholes of the casing wall 10 Pull the fan box with the...

Page 27: ...Replacement of the fan 27 11 Pull apart the fan box on the tongue and groove joint 12 Remove the fan cover spiral casing...

Page 28: ...Replacement of the fan 28 13 Loosen the screws of the fan holder plate and remove the fan out of the spiral casing 14 Loosen the lock screws of the fan connector...

Page 29: ...ers order Be sure that the washers are under the fixing screws 16 Mount all parts in reverse order 17 Be sure that the cables are correctly in the guide groove When installing the heat exchanger box e...

Page 30: ...fan 30 18 Connect the cable for potential equalisation to the flat plug of the casing cover 19 Close the casing cover by turning the 4 captive screws of the quarter turn locks by 90 20 Re establish th...

Page 31: ...Replacement of the defroster heating preheater 31 7 Replacement of the defroster heating preheater 1 Disconnect the device from the power supply 2 Apply for work on the electronics an ESD wrist strap...

Page 32: ...Replacement of the defroster heating preheater 32 3 If applicable pull the red design filter cover out of the casing cover s holder 4 Open the quarter turn locks by turning the captive screw by 90...

Page 33: ...froster heating preheater 33 5 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casing cover 6 Pull the retaining clamps 4x out of the EPP foam modules...

Page 34: ...at the heat exchanger box is unlocked out of the tongue and groove joint Pull the heat exchanger box out of the device 8 Loosen the 2 locking screws of the control system casing by approx 4 6 mm by tu...

Page 35: ...is push the control system casing in the direction of the rear panel by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyholes of the casing wall 10 Pull the fan b...

Page 36: ...Replacement of the defroster heating preheater 36 11 Pull apart the fan box on the tongue and groove joint 12 Pull the preheater out of the fan box...

Page 37: ...tion cable 14 Insert the new preheater and connect it see circuit diagram 15 Mount all parts in reverse order 16 Be sure that the cables are correctly in the guide groove When installing the heat exch...

Page 38: ...ating preheater 38 17 Connect the cable for potential equalisation to the flat plug of the casing cover 18 Close the casing cover by turning the 4 captive screws of the quarter turn locks by 90 19 Re...

Page 39: ...perature controller at the defroster preheater 39 8 Replacement of the over temperature protection switch STB temperature controller at the defroster preheater 1 Disconnect the device from the power s...

Page 40: ...rature protection switch STB temperature controller at the defroster preheater 40 3 If applicable pull the red design filter cover out of the casing cover s holder 4 Open the quarter turn locks by tur...

Page 41: ...h STB temperature controller at the defroster preheater 41 5 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casing cover 6 Pull the retaining clamps...

Page 42: ...on the strap up and down so that the heat exchanger box is unlocked out of the tongue and groove joint Pull the heat exchanger box out of the device 8 Loosen the 2 locking screws of the control system...

Page 43: ...control system casing To do this push the control system casing in the direction of the rear panel by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyholes of the...

Page 44: ...acement of the over temperature protection switch STB temperature controller at the defroster preheater 44 11 Pull apart the fan box on the tongue and groove joint 12 Pull the preheater out of the fan...

Page 45: ...rotection switch STB temperature controller at the defroster preheater 45 13 Open the fixing screws of the preheater and und remove it out of the metal housing 14 Replace the over temperature protecti...

Page 46: ...les are correctly in the guide groove When installing the heat exchanger box ensure correct locking with the fan boxes by means of the tongue and groove joint 17 Connect the cable for potential equali...

Page 47: ...Replacement of the temperature sensor 47 9 Replacement of the temperature sensor 1 Disconnect the device from the power supply 2 Apply for work on the electronics an ESD wrist strap...

Page 48: ...Replacement of the temperature sensor 48 3 If applicable pull the red design filter cover out of the casing cover s holder 4 Open the quarter turn locks by turning the captive screw by 90...

Page 49: ...e temperature sensor 49 5 Remove the casing cover and remove the cable for potential equalisation from the flat plug of the casing cover 6 Pull the retaining clamps 4x out of the EPP foam modules in v...

Page 50: ...e heat exchanger box is unlocked out of the tongue and groove joint Pull the heat exchanger box out of the device 8 Loosen the 2 locking screws of the control system casing by approx 4 6 mm by turning...

Page 51: ...ontrol system casing To do this push the control system casing in the direction of the rear panel by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyholes of the...

Page 52: ...2 11 Locate the temperatur sensor to be replaced 12 Pull the temperature sensor out of the fan box It may be necessary to remove the ventilator box For this pull the fan box in direction center of the...

Page 53: ...from the board 14 Replace the temperature sensor 15 Mount all parts in reverse order 16 Be sure that the cables are correctly in the guide groove When installing the heat exchanger box ensure correct...

Page 54: ...ture sensor 54 17 Connect the cable for potential equalisation to the flat plug of the casing cover 18 Close the casing cover by turning the 4 captive screws of the quarter turn locks by 90 19 Re esta...

Page 55: ...e LEDs L1 L7 display the error number in binary format The following LED combinations marked with an x apply for the illustration of the binary error coding LED combinations Meaning LED signalling L1...

Page 56: ...erature setpoint Factory setting 5 C Fans are turned off Supply air temperature setpoint 1 K Intake air temperature too low Current intake air temperature setpoint longer than 10 minutes Fans are turn...

Page 57: ...al defective Measure 1 7 12 V signal O K Yes No Replacement of the master assume settings O K Check fuse of fan at master controller 5 A M No Replace the fuse restart Error fan Hall 1 Hall 2 Disconnec...

Page 58: ...9 25 10 00 30 8 059 35 6 535 Table 5 Resistance value Sensor connected according to circuit diagram Yes No Change the slave board Error temperature sensor T1 T2 T3 T4 T5 Yes Mount sensor or check sett...

Page 59: ...defroster backup heater GHX1 regulating flap Check system and menu if accidentally released check DIP in BUS thermostat Restart O K Change setting Yes Check Cat 5 cable O K Yes Replace BUS thermostat...

Page 60: ...Communication error fan slave Check Cat 5 cable between master and slave O K Communication error fan slave No Replace connection Replace slave Yes WARNING Do not touch the board for under 230 V power...

Page 61: ...able and connector O K TFT without communication black screen with text at the bottom left 2 No Rewire and restart Replace TFT or master controller Yes No communication with device WARNING Do not touc...

Page 62: ...reeze protection available Error intake air too low Mount freeze protection No WARNING Do not touch the board for under 230 V power supply live components Check preheater by cooling the sensor with ic...

Page 63: ...ply air too low Check position DIP switch S2 1 O K Error supply air too low WARNING Do not touch the board for under 230 V power supply live components No Change DIP switch Check temperature sensors T...

Page 64: ...the pipeline for obstruction intake and exhaust air grille O K Filter dirty Fan too noisy No Change filter Yes Yes No Check fan see error Hall1 Hall 2 Eliminate obstruction WARNING Do not touch the bo...

Page 65: ...t recovery too low Use other sensor No Yes WARNING Do not touch the board for under 230 V power supply live components No Measure directly at device duct socket Check calculation formula O K Yes No Ch...

Page 66: ...board Is the fuse O K than the board is faulty No power supply Power supply has failed Unusual noises Bearing of the fan is faulty Replace the fan Whistling noise somewhere is an air gap Caulk the air...

Page 67: ...Appendix 67 Appendix Appendix 1 Circuit diagram CLIMOS F 200 Basic status 05 11 2013...

Page 68: ...Appendix 68 Appendix 2 Circuit diagram CLIMOS F 200 Comfort status 05 11 2013...

Page 69: ...Notes 69 Notes...

Page 70: ...70 PAUL W rmer ckgewinnung GmbH August Horch Str 7 08141 Reinsdorf Deutschland Tel 49 0 3 75 30 35 05 0 Fax 49 0 3 75 30 35 05 55 info paul lueftung de www paul lueftung de Valid from 06 2015...