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ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE

CAUTION:

Electrostatic discharge can affect electronic

components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.

1. Disconnect all power to the furnace. DO NOT TOUCH

THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.

2. Firmly touch a clean, unpainted, metal surface of the

furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.

3. After touching the chassis you may proceed to service the

control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch un-
grounded objects, etc.).

TABLE 2—DIMENSIONS (IN.)

UNIT SIZE

A

D

E

VENT CONN

SHIP. WT (LB)

024045

14-3/16

12-9/16

12-11/16

4

122

036045

14-3/16

12-9/16

12-11/16

4

124

024065

14-3/16

12-9/16

12-11/16

4

132

036065

14-3/16

12-9/16

12-11/16

4

134

042091

17-1/2

15-7/8

16

4

150

048091

21

19-3/8

19-1/2

4

154

036111

17-1/2

15-7/8

16

4

160

048111

21

19-3/8

19-1/2

4

166

060111

24-1/2

22-7/8

23

4

184

048135

21

19-3/8

19-1/2

5

178

060135

24-1/2

22-7/8

23

5

194

060155

24-1/2

22-7/8

23

5

204

Fig. 1—Dimensional Drawing

A88367

A

D

13

16

E

11

16

11

16

28 

1

2

39 

7

8

24 

5

16

11

16

3

1

16

1

12 

5

16

3

8

13

16

3

8

AIR INLET

7

8

-IN. DIA HOLE

POWER ENTRY

7

8

-IN. DIA

ACCESSORY

3

4

-IN.

 

DIA HOLE

GAS ENTRY

1

2

-IN. DIA HOLE

THERMOSTAT

WIRE ENTRY

SIDE INLET

FLUE COLLAR

1.  Two additional 

7

8

-in. dia knockouts are located in the top plate.

2.  Minimum return-air opening at furnace:
     a.  For 800 CFM–16-in. round or 14

1

2

 x 12-in. rectangle.

     b.  For 1200 CFM–20-in. round or 14

1

2

 x 19

1

2

-in. rectangle.

     c.  For 1600 CFM–22-in. round or 14

1

2

 x 23

1

4

-in. rectangle.

     d.  For airflow requirements above 1800 CFM, use both side inlets,
          a combination of 1 side inlet and the bottom, or the bottom only.

NOTES:

3

8

13

16

3

8

11

16

1

1

16

19

13

16

7

8

-IN. DIA

POWER ENTRY

AIRFLOW

OUTLET

1

2

-IN.

 

DIA

R.H. GAS ENTRY

7

8

-IN. DIA ACCESSORY

1

2

-IN. DIA THERMOSTAT

WIRE ENTRY

SIDE INLET

14

1

2

1

23

1

4

SIDE RETURN

DUCT LOCATION

1

3

4

TYP 1

5

8

TYP

—2—

Summary of Contents for 480BAV Upflow

Page 1: ...the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSC NGPIC Wear safety glasses and work gloves Have fire extin guisher available during start up and...

Page 2: ...E VENT CONN SHIP WT LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024065 14 3 16 12 9 16 12 11 16 4 132 036065 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4...

Page 3: ...tion details refer to the applicable instruction literature NOTE Remove all shipping brackets and materials before operating the furnace I LOCATION A General CAUTION Do not install furnace in a corros...

Page 4: ...s and screens must be considered If the free area of a louver or grille design is unknown it may be assumed that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent...

Page 5: ...casing side and into the filler strip to secure it in place Filter should rest on the top of the filler strip when installed WARNING Never operate unit without a filter or with filter access door rem...

Page 6: ...Apply joint compound pipe dope sparingly and only to the male threads of each joint The compound must be resistant to the action of propane gas An accessible manual shutoff valve MUST be installed up...

Page 7: ...ode indicator light will flash rapidly and the furnace will not operate B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 9 Connect terminal Y as shown in Fig 8 for proper c...

Page 8: ...HACR TYPE CKT BKR AMPS Maximum Minimum 024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024065 115 60 1 127 104 5 9 14 47 15 036065 115 60 1 127 104 8 7 14 32 15 042091 115 6...

Page 9: ...energizing the gas valve stopping gas flow to the burners The blower motor and EAC remain energized for 135 sec h Post purge The inducer motor remains energized 5 sec after the burners are extinguish...

Page 10: ...OMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIE...

Page 11: ...llows a Momentarily jumper TEST and Com terminals until LED goes off b LED will display previous fault 4 times c Inducer motor operates for 10 sec then stops d Hot surface ignitor is energized for 15...

Page 12: ...0 62 0 64 0 66 0 68 0 70 0 72 Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press...

Page 13: ...E CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 14: ...erature c After normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent pipe to furnace...

Page 15: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 16: ...1996 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 16 480b454 Catalog No PA 3348 009...

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