background image

4. Adjust outside nut to provide desired height, and tighten

inside nut to secure arrangement.

V.

GAS PIPING

Gas piping must be installed in accordance with national and local
codes. Refer to the current edition of the NFGC. Canadian
installations must be installed in accordance with NSCNGPIC and
all authorities having jurisdiction.

Refer to Table 4 for the recommended gas pipe size. Risers must
be used to connect to the furnace and the meter.

CAUTION:

If a flexible connector is required or al-

lowed by the authority having jurisdiction, black iron
pipe shall be installed at the gas valve and extend a
minimum of 2 in. outside the furnace casing.

Piping should be pressure tested in accordance with local and
national plumbing and gas codes before the furnace has been
attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas
supply pipe must be disconnected from the furnace and capped
before the pressure test. If the test pressure is equal to or less than
0.5 psig (14-in. wc), turn off electric shutoff switch located on the
gas valve before the test. It is recommended that the ground joint
union be loosened before pressure testing. After all connections
have been made, purge the lines and check for leakage with
regulated gas supply pressure.

Install a sediment trap in the riser leading to the furnace. The trap
can be installed by connecting a tee to the riser leading from the
furnace. Connect a capped nipple into the lower end of the tee. The
capped nipple should extend below the level of the gas controls.
(See Fig. 7.)

Apply joint compound (pipe dope) sparingly and only to the male
threads of each joint. The compound must be resistant to the action
of propane gas.

An accessible manual shutoff valve MUST be installed upstream
of the furnace gas controls and within 72 in. of the furnace. A
1/8-in. NPT plugged tapping, accessible for test gage connection,
MUST be installed immediately upstream of the gas supply
connection to the furnace and downstream of the manual shutoff
valve. Place ground joint union between the gas control manifold
and the manual shutoff valve.

Fig. 5—Bottom Filter Arrangement

(Control Removed for Clarity)

A93321

WASHABLE
FILTER

FILTER
SUPPORT

FILTER
RETAINER

FIELD-SUPPLIED
FILTER  FILLER
STRIP FOR 
17

1

2

-IN. WIDE 

CASINGS ONLY.
INSTALL UNDER
FILTER.

1

24 

1

/

2

3

TABLE 3—FILTER INFORMATION (IN.)

FURNACE

CASING WIDTH

FILTER SIZE*

FILTER TYPE

Side Return

Bottom Return

14-3/16

(1) 16 X 25 X 1†

(1) 14 X 25 X 1

Cleanable

17-1/2

(1) 16 X 25 X 1†

(1) 16 X 25 X 1

Cleanable

21

(1) 16 X 25 X 1

(1) 20 X 25 X 1†

Cleanable

24-1/2

(2) 16 X 25 X 1†

(1) 24 X 29 X 1

Cleanable

* Filters can be field modified by cutting to the desired size. Alternate sizes can
be ordered from your distributor or dealer.
† Factory-provided with the furnace.

Fig. 6—Leveling Leg Installation

A89014

3

4

3

4

3

4

3

4

5

16

5

16

5

16

5

16

TABLE 4—MAXIMUM CAPACITY OF PIPE*

NOMINAL IRON

PIPE SIZE

(IN.)

INTERNAL

DIAMETER

(IN.)

LENGTH OF PIPE (FT)

10

20

30

40

50

1/2

0.622

175

120

97

82

73

3/4

0.824

360

250

200

170

151

1

1.049

680

465

375

320

285

1-1/4

1.380

1400

950

770

660

580

1-1/2

1.610

2100

1460

1180

990

900

* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a
pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table
10-2 NFPA 54-1992.

—6—

Summary of Contents for 480BAV Upflow

Page 1: ...the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSC NGPIC Wear safety glasses and work gloves Have fire extin guisher available during start up and...

Page 2: ...E VENT CONN SHIP WT LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024065 14 3 16 12 9 16 12 11 16 4 132 036065 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4...

Page 3: ...tion details refer to the applicable instruction literature NOTE Remove all shipping brackets and materials before operating the furnace I LOCATION A General CAUTION Do not install furnace in a corros...

Page 4: ...s and screens must be considered If the free area of a louver or grille design is unknown it may be assumed that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent...

Page 5: ...casing side and into the filler strip to secure it in place Filter should rest on the top of the filler strip when installed WARNING Never operate unit without a filter or with filter access door rem...

Page 6: ...Apply joint compound pipe dope sparingly and only to the male threads of each joint The compound must be resistant to the action of propane gas An accessible manual shutoff valve MUST be installed up...

Page 7: ...ode indicator light will flash rapidly and the furnace will not operate B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 9 Connect terminal Y as shown in Fig 8 for proper c...

Page 8: ...HACR TYPE CKT BKR AMPS Maximum Minimum 024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024065 115 60 1 127 104 5 9 14 47 15 036065 115 60 1 127 104 8 7 14 32 15 042091 115 6...

Page 9: ...energizing the gas valve stopping gas flow to the burners The blower motor and EAC remain energized for 135 sec h Post purge The inducer motor remains energized 5 sec after the burners are extinguish...

Page 10: ...OMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIE...

Page 11: ...llows a Momentarily jumper TEST and Com terminals until LED goes off b LED will display previous fault 4 times c Inducer motor operates for 10 sec then stops d Hot surface ignitor is energized for 15...

Page 12: ...0 62 0 64 0 66 0 68 0 70 0 72 Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press...

Page 13: ...E CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 14: ...erature c After normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent pipe to furnace...

Page 15: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 16: ...1996 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 16 480b454 Catalog No PA 3348 009...

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