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CAUTION:

This furnace is equipped with a manual

reset limit switch or fuse link in the gas control area. The
switch or fuse link opens and shuts off power to the gas
valve if a flame rollout or overheating condition occurs in
the gas control area. DO NOT bypass the switch. Correct
inadequate combustion air supply problem and reset the
switch or replace the fuse link.

Before operating the furnace, check each manual reset switch for
continuity. If necessary, press the button to reset the switch.

The blower compartment door must be in place to complete the
115-v circuit to the furnace.

B.

Sequence of Operation

CAUTION:

Furnace control must be grounded for

proper operation, or control will lockout. Control is
grounded through green wire routed to gas valve and
burner bracket screw.

Using the schematic diagram shown in Fig. 10, follow the
sequence of operation through the different modes. Read and
follow the wiring diagram very carefully.

NOTE:

If there is a power interruption and any thermostat call,

the control initiates a 90-sec blower only on period before starting
another cycle.

TABLE 5—ELECTRICAL DATA

UNIT SIZE

VOLTS—
HERTZ—

PHASE

OPERATING

VOLTAGE RANGE

MAXIMUM

UNIT AMPS

MINIMUM

WIRE GAGE

MAXIMUM

WIRE LENGTH (FT)‡

MAXIMUM

FUSE OR

HACR-TYPE CKT

BKR AMPS†

Maximum*

Minimum*

024045

115—60—1

127

104

6.0

14

47

15

036045

115—60—1

127

104

8.3

14

34

15

024065

115—60—1

127

104

5.9

14

47

15

036065

115—60—1

127

104

8.7

14

32

15

042091

115—60—1

127

104

9.0

14

31

15

048091

115—60—1

127

104

10.4

14

27

15

036111

115—60—1

127

104

8.0

14

35

15

048111

115—60—1

127

104

10.1

14

28

15

060111

115—60—1

127

104

14.4

12

31

20

048135

115—60—1

127

104

10.1

14

28

15

060135

115—60—1

127

104

13.3

12

33

20

060155

115—60—1

127

104

14.0

12

31

20

* Permissible limits of the voltage range at which the unit operates satisfactorily.
† Time-delay fuse is recommended.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.

Fig. 8—Heating and Cooling Application Wiring Diagram

A95241

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT   

AUXILIARY
J-BOX   

CONTROL

BOX

24-VOLT

TERMINAL

BLOCK  

THREE-WIRE

HEATING-

ONLY

FIVE

WIRE

   

NOTE 1

NOTE 2

FIELD-SUPPLIED
FUSED DISCONNECT

CONDENSING
UNIT   

TWO
WIRE
   

FURNACE

R

G

C

W

C

R

G

Y

GND

GND   

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING   

208/230- OR
460-VOLT
THREE
PHASE   

208/230-
VOLT
SINGLE
PHASE   

WHT   

BLK   

WHT   

BLK   

NOTES:

Connect Y-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.

W

Y

GND

THERMOSTAT
TERMINALS  

1.
2.
3.

—8—

Summary of Contents for 480BAV Upflow

Page 1: ...the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSC NGPIC Wear safety glasses and work gloves Have fire extin guisher available during start up and...

Page 2: ...E VENT CONN SHIP WT LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024065 14 3 16 12 9 16 12 11 16 4 132 036065 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4...

Page 3: ...tion details refer to the applicable instruction literature NOTE Remove all shipping brackets and materials before operating the furnace I LOCATION A General CAUTION Do not install furnace in a corros...

Page 4: ...s and screens must be considered If the free area of a louver or grille design is unknown it may be assumed that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent...

Page 5: ...casing side and into the filler strip to secure it in place Filter should rest on the top of the filler strip when installed WARNING Never operate unit without a filter or with filter access door rem...

Page 6: ...Apply joint compound pipe dope sparingly and only to the male threads of each joint The compound must be resistant to the action of propane gas An accessible manual shutoff valve MUST be installed up...

Page 7: ...ode indicator light will flash rapidly and the furnace will not operate B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 9 Connect terminal Y as shown in Fig 8 for proper c...

Page 8: ...HACR TYPE CKT BKR AMPS Maximum Minimum 024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024065 115 60 1 127 104 5 9 14 47 15 036065 115 60 1 127 104 8 7 14 32 15 042091 115 6...

Page 9: ...energizing the gas valve stopping gas flow to the burners The blower motor and EAC remain energized for 135 sec h Post purge The inducer motor remains energized 5 sec after the burners are extinguish...

Page 10: ...OMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIE...

Page 11: ...llows a Momentarily jumper TEST and Com terminals until LED goes off b LED will display previous fault 4 times c Inducer motor operates for 10 sec then stops d Hot surface ignitor is energized for 15...

Page 12: ...0 62 0 64 0 66 0 68 0 70 0 72 Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press...

Page 13: ...E CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 14: ...erature c After normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent pipe to furnace...

Page 15: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 16: ...1996 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 16 480b454 Catalog No PA 3348 009...

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