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5

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death, or property damage.
Do not keep combustible materials, gasoline, and other

flammable liquids or vapors around your furnace.

!

WARNING

S

Keep the area around your furnace clear and free of combustible
materials, gasoline, and other

flammable

liquids and vapors.

A92182

Fig. 4 - NO combustible materials near furnace

S

Do not cover the furnace, store trash or debris near it, or in any
way block the

fl

ow of fresh air to the unit.

UNIT OPERATION HAZARD

Failure to follow this caution may result in intermittent unit

operation.
For proper and safe operation the furnace needs air for

combustion and ventilation. Do not block or obstruct air

openings on the furnace, air opening to the area in which the

furnace is installed, and the space around the furnace.

CAUTION

!

In addition to the safety rules above, make sure that the following
combustion- air requirements are met for

non- direct vent

applications

:

S

Combustion air must be clean and uncontaminated with chlorine
or fluorine. These compounds are present in many products
around the home, such as: water softener salts, laundry bleaches,
detergents, adhesives, paints, varnishes, paint strippers, waxes,
and plastics.

S

Make sure the combustion air for your furnace does not contain
any of these compounds. During remodeling be sure the
combustion air is fresh and uncontaminated. If these compounds
are burned in your furnace, the heat exchangers may deteriorate.

S

A furnace installed in an attic or other insulated space must be
kept free and clear of insulating material. Examine the furnace
area when the furnace is installed or when insulation is added.

Some insulation materials may be combustible.

S

Should the gas supply fail to shut off or if overheating occurs,
shut off the gas valve to the furnace before shutting off electrical
supply.

This furnace contains SAFETY DEVICES which must be

MANUALLY RESET. If the furnace is left unattended for an

extended period of time, have it checked periodically for proper
operation. This precaution will prevent problems associated with

no heat, such as frozen water pipes, etc. See “Before You Request
a Service Call” section in this manual.

BEFORE STARTING YOUR FURNACE

Examine the furnace installation to determine that:

1. All flue gas carrying areas external to the furnace (i.e. chim-

ney, vent connector) are clear and free of obstructions.

2. The vent connector is in place, slopes upward and is physic-

ally sound without holes or gaps.

3. The return- air duct connection(s) is physically sound, is

sealed to the furnace casing, and terminates outside the
space containing the furnace.

4. The physical support of the furnace is sound without sag-

ging cracks, gaps, etc. around the base.

5. There are no obvious signs of deterioration of the furnace.
6. The burner flames are in good adjustment, See Fig. 5 (by

comparison with pictorial sketches or drawings of the main

burner flame).

Burner Flame

Burner

Manifold

A11461

Fig. 5 - Burner Flame Adjustment

STARTING YOUR FURNACE

FIRE AND EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury, death or property damage.
Should the gas supply fail to shut off or if overheating

occurs, turn off the manual gas valve to the furnace

BEFORE turning off the electrical supply and install

lockout tag.

!

WARNING

Instead of a continuously burning pilot flame which wastes

valuable energy, your furnace uses an automatic, hot surface
ignition system to light the burners each time the thermostat signals

the furnace to start.

Follow these important safeguards:

S

Never attempt to manually light the burners with a match
or other source of flame.

Summary of Contents for A11300

Page 1: ...ed installer service agency or the gas supplier WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Install a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from gas appliances and doorw...

Page 2: ...u can buy today We are proud of the technological advances incorporated into the design of this furnace With only minimal care your new furnace will deliver many years of money saving home comfort and enjoyment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after yea...

Page 3: ... SOME MODELS MAY VARY IN APPEARANCE ELECTRICAL JUNCTION BOX IF REQUIRED LOCATION MAY VARY OPERATING INSTRUCTIONS NOT SHOWN LOCATED ON MAIN FURNACE DOOR SEE OPERATING INSTRUCTIONS INSIDE DOOR FIGURE FURNACE CONTROL BOARD MANUAL RESET ROLLOUT SWITCH FLAME SENSOR MANUAL RESET ROLLOUT SWITCH GAS BURNER HOT SURFACE IGNITER INDUCER MOTOR ASSEMBLY BLOWER AND MOTOR CAPACITOR POWER CHOKE BLOWER DOOR SAFETY...

Page 4: ...ct vent 1 pipe Fig 3 application S In a direct vent 2 pipe application your furnace uses air from outside the home for combustion and vents flue gas to the outdoors This type of application will have two pipes running from the furnace to the outdoors In some cases the inlet air pipe may be located in an area that has access to outdoor air such as an attic In all cases the outlet vent pipe must be ...

Page 5: ...ble S Should the gas supply fail to shut off or if overheating occurs shut off the gas valve to the furnace before shutting off electrical supply This furnace contains SAFETY DEVICES which must be MANUALLY RESET If the furnace is left unattended for an extended period of time have it checked periodically for proper operation This precaution will prevent problems associated with no heat such as fro...

Page 6: ...g to start your furnace be sure the furnace filter is clean and in place See Performing Routine Maintenance section in this manual Do not run the furnace without a filter in place Then proceed as follows STEPS FOR STARTING YOUR FURNACE 1 Set your room thermostat to the lowest temperature setting and set the MODE to OFF See Fig 7 A09564 Fig 7 Lowest Temperature Setting 2 Close the external manual g...

Page 7: ...l the control makes the necessary adjustments to operate the blower at either the low or high heat speed NOTE If the main burners fail to ignite after four attempts the furnace control system will lock out If lockout occurs main burners fail to light or blower does not come on shut down the furnace and call your dealer for service 12 Set your thermostat to the temperature that satisfies your comfo...

Page 8: ...ND PROPERTY DAMAGE HAZARD Failure to follow this caution may result in unit component or property damage Furnace is not to be installed operated and then turned off and left turned off in an unoccupied structure during winter See Winterization procedures in this manual CAUTION PERFORMING ROUTINE MAINTENANCE NOTE The qualified installer or agency must use only factory authorized replacement parts k...

Page 9: ...cooling season Replace disposable media filter at least once a year If your furnace filter needs replacing be sure to use the same size and type of filter that was originally specified The air filter for the furnace may be located an external filter cabinet attached to the side or bottom of the furnace casing If the air filter has been installed in another location contact your dealer for instruct...

Page 10: ... Air Filter Located in Filter Cabinet FILTER CABINET HEIGHT IN MM FILTER SIZE IN MM FILTER TYPE 16 406 1 16 x 25 x 3 4 406 x 635 x 19 or 1 16 x 25 x 4 5 16 406 x 635 x 110 Washable 20 508 1 20 x 25 x 3 4 508 x 635 x 19 or 1 20 x 25 x 4 5 16 508 x 635 x 110 Washable 24 610 1 24 x 25 x 3 4 or 610 x 635 x 19 or 1 24 x 25 x 4 5 16 610 x 635 x 110 Washable Filters with a side return air may have a diff...

Page 11: ...ONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death If dirt rust soot or scale accumulations are found call your dealer Do not operate your furnace WARNING 1 Turn off electrical supply and gas supply to the furnace and remove the main furnace door See Fig 7 8 9 10 and 11 ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal inj...

Page 12: ...furnace ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Turn off electrical power supply to your furnace and install lockout tag before removing the access doors to service or perform maintenance WARNING 3 Remove furnace control compartment door 4 Remove one of the unused rubber plugs in the port on the collector box opposite the condensate trap See ...

Page 13: ... OPERATING A11318 Fig 31 Information Booklet Location BEFORE YOU REQUEST A SERVICE CALL If your furnace is not operating or not performing properly you may save the expense of a service call by checking a few things yourself before calling for service NOTE Record the LED status code BEFORE removing the blower access door or turning off 115 v power to the furnace See the information booklet inside ...

Page 14: ..._____________________________________ INSTALLATION INFORMATION Date Installed ________________________________ DEALERSHIP CONTACT INFORMATION Company Name_______________________________ Address______________________________________ _____________________________________________ Phone Number _______________________________ Technician Name _____________________________ _______________________________...

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