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7

4. Restore electrical power to the furnace. (See Fig. 10.)
5. Start the furnace and observe its operation. If possible,

watch the burner flames. Are they burning bright blue? If
not or if you suspect some other malfunction, call your
servicing dealer.

6. Replace the access door. (See Fig. 9.)

BEFORE YOU REQUEST A

“SERVICE CALL”

Before you call for service, check for several easily solved

problems:

S

Check for sufficient airflow. Check the air filter for dirt. Check
for blocked return--air or supply--air grilles. Be sure they are
open and unobstructed. If this isn’t the cause of the problem, call
your servicing dealer. If your furnace isn’t operating at all, check
the following list for easily solved problems:

S

Is your thermostat set above room temperature? Is the HEAT
mode selected?

S

Is the electrical power supply switch on? Is the blower access
door firmly in place? Are any fuses blown? (There is a fuse on
the furnace control.) Has a circuit breaker tripped?

S

Is the manual shut--off valve in the gas supply pipe leading to
the furnace open? Does the lever point in the same direction that
the pipe runs (open)? Or is it at a right angle to the pipe (closed)?
NOTE: Before proceeding with the next checks, turn off the
electrical power supply to the furnace. Remove access door.

S

Is the switch on the gas valve turned to the ON position? If this
or the preceding check shows an interruption in the gas supply,
make sure the gas has not been shut off for safety reasons. If
nothing else seems to be wrong, follow the start--up procedures
found on pages 4 and 5 of this booklet.

UNIT OPERATION HAZARD

Failure to follow this caution may result in personal injury.
If for some reason the vent is blocked, the draft safeguard

switch will shut off the furnace. (See Page 2 for switch

location.) The switch will automatically reset after the furnace

cools off. If the furnace fails to operate, contact a qualified

service agency.

CAUTION

!

S

Check the manual reset limit switches located on the ends of the
burner enclosure (see Fig. 1 and 2). If the furnace has
experienced a high--temperature condition due to inadequate
combustion air, these switches will shut off the furnace. Reset
the switches by pushing the button on the switch. If the switch
trips a second time, turn off the furnace and call for service.

S

If your furnace still fails to operate, call your servicing dealer for
troubleshooting and repairs. Tell your dealer the model and
serial numbers for your furnace. (You should have them
recorded on page 8 of this booklet.) By knowing exactly which
furnace you have, the dealer may be able to offer suggestions
over the phone or save valuable time through knowledgeable
preparation for the service call.

Regular dealer maintenance

In addition to the type of routine maintenance you might be willing

to do, your furnace should be inspected regularly by a properly
trained service technician. A semiannual inspection (or annual

inspection, at least) should include the following:

1. Inspection of all flue gas passages including the burners,

heat exchanger, inducer, elbow, and vent pipe.

2. Inspection of all combustion and ventilation air passages

and openings.

3. Close check of all gas pipes leading to and inside of your

furnace.

4. Inspection and cleaning of the blower motor and wheel.
5. Routine inspection and cleaning/replacement of the air filter.
6. Inspection of all supply-- and return--air ducts for

obstructions, air leaks, and insulation. Any problems found

should be resolved at this time.

7. Inspection of furnace installation for proper support and any

obvious deterioration of the furnace. The support must be
sound and without sags, gaps, cracks, etc., around the
furnace base so as to provide an air seal between the

return--air duct and furnace.

8. A check for loose connections attaching individual

components. Inspection of all electrical wiring and their
connections.

9. Operational check of the furnace itself to determine working

condition. Repair or adjustment should be made at this time.

Ask your servicing dealer for further details about an economical
service contract that covers seasonal inspections.

Summary of Contents for INDUCED COMBUSTION GAS FURNACE

Page 1: ...rvice agency or the gas supplier WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Payne Heating and Cooling Systems recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from ga...

Page 2: ...AFT SAFEGUARD SWITCH FLAME SENSOR GAS MANIFOLD GAS BURNER BLOWER DOOR SAFETY SWITCH BLOWER AND MOTOR CONTROL RATING PLATE NOT SHOWN LOCATED ON BLOWER DOOR HOT SURFACE IGNITER MANUAL RESET LIMIT SWITCHES GAS VALVE FLUE COLLECTOR BOX PRESSURE SWITCH INDUCER MOTOR ASSEMBLY CAPACITOR A02259 Fig 1 80 AFUE Single Stage Furnace Components IMPORTANT FACTS DO S AND DON TS S DO READ AND UNDERSTAND THIS MANU...

Page 3: ... furnace i e chimney vent connector are clear and free of obstructions 2 The vent connector is in place slopes upward and is physically sound without holes or excessive corrosion 3 The return air duct connection s is physically sound is sealed to the furnace casing and terminates outside the space containing the furnace 4 The physical support of the furnace is sound without sagging cracks gaps etc...

Page 4: ...ation on the cover of this manual If you do not smell gas go to the next step 7 Turn the control switch to ON See Fig 8 ON OFF OR A02267 Fig 8 Control Switch to ON 8 Replace the outer door and tighten the thumbscrew See Fig 11 1 2 3 A02074 Fig 9 Furnace Door Replaced 9 Turn ON the electrical supply to the furnace See Fig 10 A92359 Fig 10 Turn On Electrical Supply 10 Open the external manual gas va...

Page 5: ...t downbecause ofa malfunction call your dealer as soon as possible PERFORMING ROUTINE MAINTENANCE With proper maintenance and care your furnace will operate economically and dependably Instructions for basic maintenance are found on this and the following pages However before beginning maintenance follow these safety precautions ELECTRICAL SHOCK HAZARD Failure to follow this warning could result i...

Page 6: ...in personal injury Failure to follow this warning could result in personal injury or death For proper and safe operation the furnace needs air for combustion and ventilation Do not block or obstruct air openings on the furnace air opening to the area in which the furnace is installed and the space around the furnace CAUTION Inspect the combustion area and vent system before each heating season An ...

Page 7: ...witches located on the ends of the burner enclosure see Fig 1 and 2 If the furnace has experienced a high temperature condition due to inadequate combustion air these switches will shut off the furnace Reset the switches by pushing the button on the switch If the switch trips a second time turn off the furnace and call for service S If your furnace still fails to operate call your servicing dealer...

Page 8: ...____________________________ INSTALLATION INFORMATION Date Installed ________________________________ DEALERSHIP CONTACT INFORMATION Company Name_______________________________ Address______________________________________ _____________________________________________ Phone Number _______________________________ Technician Name _____________________________ ________________________________________...

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