background image

7

AIR DELIVERY -- CFM (CONTINUED)

COOLING

4

AND HEATING AIR DELIVERY - CFM (Bottom Return

5

With Filter)

(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)

Unit Size

Cooling Switch Settings

External Static Pressure (ESP)

SW2-3

SW2-2

SW2-1

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

60080

Clg Default:

OFF

OFF

OFF

1905

1870

1825

1785

1750

1700

1665

1625

1560

1460

Cooling (SW2)

OFF

OFF

ON

950

770

620

515

440

365

See note 4

OFF

ON

OFF

1015

935

880

825

765

690

625

580

See note 4

OFF

ON

ON

1155

1105

1040

990

920

875

815

755

710

645

ON

OFF

OFF

1335

1290

1245

1190

1145

1085

1040

990

930

890

ON

OFF

ON

1520

1485

1435

1390

1340

1300

1255

1200

1160

1115

ON

ON

OFF

1905

1870

1825

1785

1750

1700

1665

1625

1560

1460

ON

ON

ON

2290

2230

2160

2085

2005

1915

1820

1730

1640

1525

Clg SW2:

Maximum Clg Airflow

2

2290

2230

2160

2085

2005

1915

1820

1730

1640

1525

Heating

(SW1)

High Heat Airflow

3

1575

1535

1485

1445

1400

1350

1310

1260

1215

1170

Low Heat Airflow

3

1230

1170

1125

1065

1015

955

900

855

795

755

Unit Size

Cooling Switch Settings

External Static Pressure (ESP)

SW2-3

SW2-2

SW2-1

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

60100

Clg Default:

OFF

OFF

OFF

1890

1845

1800

1755

1700

1655

1610

1560

1510

1460

Cooling (SW2)

OFF

OFF

ON

1015

825

630

485

405

325

See note 4

OFF

ON

OFF

1080

895

815

740

690

615

555

475

See note 4

OFF

ON

ON

1155

1080

1020

940

890

825

785

710

660

590

ON

OFF

OFF

1310

1260

1195

1140

1075

1025

970

925

875

810

ON

OFF

ON

1520

1475

1425

1365

1315

1255

1210

1155

1110

1055

ON

ON

OFF

1890

1845

1800

1755

1700

1655

1610

1560

1510

1460

ON

ON

ON

2290

2230

2160

2085

2005

1915

1820

1730

1640

1525

Clg SW2:

Maximum Clg Airflow

2

2290

2230

2160

2085

2005

1915

1820

1730

1640

1525

Heating

(SW1)

High Heat Airflow

3

1905

1865

1825

1775

1730

1685

1640

1590

1545

1490

Low Heat Airflow

3

1480

1435

1375

1330

1265

1215

1160

1115

1060

1005

Unit Size

Cooling Switch Settings

External Static Pressure (ESP)

SW2-3

SW2-2

SW2-1

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

66120

6

Clg Default:

OFF

OFF

OFF

2010

1960

1910

1850

1800

1750

1690

1645

1565

1480

Cooling (SW2)

OFF

OFF

ON

1015

805

645

550

480

See note 4

OFF

ON

OFF

1075

975

915

835

765

See note 4

OFF

ON

ON

1205

1135

1055

1000

935

See note 4

ON

OFF

OFF

1400

1330

1260

1190

1145

1080

1035

970

905

845

ON

OFF

ON

1615

1550

1500

1435

1370

1325

1265

1215

1160

1110

ON

ON

OFF

2010

1960

1910

1850

1800

1750

1690

1645

1565

1480

ON

ON

ON

note 8

2375

2300

2205

2115

2010

1890

1750

1645

1550

Clg SW2:

Maximum Clg Airflow

2

note 8

2375

2300

2205

2115

2010

1890

1750

1645

1550

Heating

(SW1)

High Heat Airflow

3

note 8

2375

2300

2205

2115

2010

1890

1750

1645

1550

Low Heat Airflow

3

1735

1675

1625

1560

1500

1455

1395

1345

1285

1225

1. Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW4-3 set to OFF.

Set both SW1-5 and SW4-3 to ON for +7% airflow (nominal 370 CFM/ton).

Set SW1-5 to ON and SW4-3 to OFF for +15% airflow (nominal 400 CFM/ton).

Set SW4-3 to ON and SW1-5 to OFF for -7% airflow (nominal 325 CFM/ton).

The above adjustments in airflow are subject to motor horsepower range/capacity.

2. Maximum cooling airflow is achieved when switches SW2-1, SW2-2, SW2-3 and SW1-5 are set to ON, and SW4-3 is set to OFF.
3.

All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF.

4.

Ductwork must be sized for high-heating CFM within the operational range of E.S.P. Operation within the blank areas of the chart is not recommended
because high-heat operation will be above 1.0 E.S.P.

5. All airflows of 1800 CFM or less on 21” and 24.5” casing size furnaces are 5% less on side return only installations.
6. Airflows over 1800 CFM require bottom return, two-side return, or bottom and side return. A minimum filter size of 20” x 25” is required.
7. For upflow applications, air entering from one side into both the side of the furnace and a return air base counts as a side and bottom return.
8.

Airflow not stable at this E.S.P.

PG96V

A

T

Summary of Contents for PG96VAT

Page 1: ...ice S Silicon Nitride Hot Surface Igniter S 4 way multipoise design for upflow downflow or horizontal installations with unique vent elbow and optional through the cabinet downflow venting capability S Full featured variable speed blower motor two speed inducer motor and two stage gas valve S Self diagnostics S Adjustable blower speed for cooling continuous fan and dehumidification S Aluminized st...

Page 2: ...ormance and success These innovations paired with the continuation of a crimped no weld seam create an efficient robust design for this essential component The condensing heat exchanger a stainless steel fin and tube design is positioned in the furnace to extract additional heat Stainless steel coupling box componentry between heat exchangers has exceptional corrosion resistance in both natural ga...

Page 3: ...x 10 11 x 10 11 x 11 Air Filtration System Field Supplied Filter Used for Certified Watt Data KGAWF 06UFR Electrical Data 30040 42060 48080 60080 60100 66120 Input Voltage Volts Hertz Phase 115 60 1 Operating Voltage Range Min Max 104 127 Maximum Input Amps Amps 7 5 9 2 9 2 11 7 11 8 11 8 Unit Ampacity Amps 10 3 12 4 12 4 15 5 15 6 15 6 Minimum Wire Size AWG 14 14 14 12 12 12 Maximum Wire Length M...

Page 4: ... 5 95 AFUE 6 96 AFUE 7 97 AFUE 24 800 CFM 30 1000 CFM 36 1200 CFM 42 1400 CFM 48 1600 CFM 54 1800 CFM 60 2000 CFM 66 2200 CFM 0 5 ESP Example of a Model Number A12375 FURNACE COMPONENTS RATING PLATE NOT SHOWN LOCATED ON BLOWER DOOR GAS VALVE MAIN LIMIT SWITCH BEHIND GAS VALVE REPRESENTATIVE DRAWING ONLY SOME MODELS MAY VARY IN APPEARANCE ELECTRICAL JUNCTION BOX IF REQUIRED LOCATION MAY VARY OPERAT...

Page 5: ... Kit LP to Nat KGAPN42011SP D D D D D D Gas Orifice Kit 42 Nat Gas LH32DB207 D D D D D D Gas Orifice Kit 43 Nat Gas LH32DB202 D D D D D D Gas Orifice Kit 44 Nat Gas LH32DB200 D D D D D D Gas Orifice Kit 45 Nat Gas LH32DB205 D D D D D D Gas Orifice Kit 46 Nat Gas LH32DB208 D D D D D D Gas Orifice Kit 47 Nat Gas LH32DB078 D D D D D D Gas Orifice Kit 48 Nat Gas LH32DB076 D D D D D D Gas Orifice Kit 5...

Page 6: ...20 435 See note 4 OFF ON OFF 780 725 660 615 540 See note 4 OFF ON ON 975 925 875 835 785 750 690 655 610 570 ON OFF OFF 1160 1120 1090 1045 1010 970 920 885 840 800 ON OFF ON 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005 ON ON OFF 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105 ON ON ON 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105 Clg SW2 Maximum Clg Airflow 2 1705 1650 1595 1545 1475 ...

Page 7: ...ch Settings External Static Pressure ESP SW2 3 SW2 2 SW2 1 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 66120 6 Clg Default OFF OFF OFF 2010 1960 1910 1850 1800 1750 1690 1645 1565 1480 Cooling SW2 OFF OFF ON 1015 805 645 550 480 See note 4 OFF ON OFF 1075 975 915 835 765 See note 4 OFF ON ON 1205 1135 1055 1000 935 See note 4 ON OFF OFF 1400 1330 1260 1190 1145 1080 1035 970 905 845 ON OFF ON 1615 155...

Page 8: ...A NA 60 000 23 7 0 119 36 3 210 64 0 235 71 6 NA 80 000 15 4 6 59 18 0 155 47 2 210 64 0 232 70 7 100 000 NA 19 5 8 98 29 9 211 64 3 236 71 9 120 000 NA NA 8 2 4 86 26 2 224 68 3 140 000 4 NA NA NA 79 24 1 158 48 2 4001 to 4500 1219 to 1370 40 000 36 11 0 177 53 9 205 62 5 NA NA 60 000 21 6 4 115 35 1 204 62 2 228 69 5 NA 80 000 14 4 3 56 17 1 150 45 7 202 61 6 224 68 3 100 000 NA 17 5 2 94 28 7 2...

Page 9: ...ent Vent Length TEVL 112 ft Add all of the above lines Maximum Equivalent Vent Length MEVL 127 ft For 2 pipe from Table 1 Is TEVL less than MEVL YES Therefore 2 pipe may be used Example 2 A direct vent 60 000 Btuh furnace installed at 2100 ft 640 M Venting system includes FOR EACH PIPE 100 feet 30 M of vent pipe 95 feet 28 M of combustion air inlet pipe 3 90_ long radius elbows and a polypropylene...

Page 10: ... 8 63 19 2 8001 to 9000 2438 to 2743 40 000 10 3 0 121 36 9 130 39 6 NA NA 60 000 7 2 1 82 25 0 152 46 3 168 51 2 NA 80 000 NA 35 10 7 111 33 8 148 45 1 156 47 5 100 000 NA NA 67 20 4 157 47 9 170 51 8 120 000 NA NA NA 56 17 1 164 50 0 140 000 4 NA NA NA 23 7 0 42 12 8 9001 to 10 000 2743 to 3048 40 000 5 1 5 110 33 5 115 35 1 NA NA 60 000 NA 76 23 2 142 43 3 156 47 5 NA 80 000 NA 31 9 4 103 31 4 ...

Page 11: ... 44 8 0 20 Ft 20 0 32 0 30 0 22 0 11 0 20 0 70 0 104 0 87 0 67 0 20 0 70 0 124 0 104 0 82 0 M 6 1 9 8 9 1 6 7 3 4 6 1 21 3 31 7 26 5 20 4 6 1 21 3 37 8 31 7 25 0 20 30 Ft 20 0 17 0 14 0 6 0 0 0 20 0 70 0 71 0 57 0 40 0 20 0 70 0 86 0 71 0 52 0 M 6 1 5 2 4 3 1 8 0 0 6 1 21 3 21 6 17 4 12 2 6 1 21 3 26 2 21 6 15 8 40 40 Ft 15 0 7 0 5 0 0 0 0 0 20 0 61 0 52 0 40 0 24 0 20 0 70 0 64 0 50 0 33 0 M 4 6 ...

Page 12: ...PLY AIR A10490 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS POSITION CLEARANCE Rear 0 0 mm Front Combustion air openings in furnace and in structure 1 in 25 mm Required for service 24 in 610 mm All Sides of Supply Plenum 1 in 25 mm Sides 0 0 mm Vent 0 0 mm Top of Furnace 1 in 25 mm Recommended Consult your local building codes COMBUSTION AIR PIPE FOR NON DIRECT 1 PIPE VENT APPLICATION FIELD SUPPLIE...

Page 13: ...5 8 600 2 24 1 2 622 Furnace with or without Cased Coil Assembly or Coil Box 22 1 8 562 19 483 23 3 4 603 20 5 8 600 1 The plenum should be constructed 1 4 in 6 mm smaller in width and depth than the plenum dimensions shown above Concentric Vent Kit A93086 A concentric vent kit allows vent and combustion air pipes to terminate through a single exit in a roof or side wall One pipe runs inside the o...

Page 14: ...IELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 230 V SINGLE PHASE BLOWER DOOR SWITCH WHT BLK WHT BLK NOTES Connect Y terminal in furnace as shown for proper blower operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be replaced use same type or equivalent wire W Y...

Page 15: ...ATION NOTE ALL DIMENSIONS IN INCH MM 22 2 7 8 7 8 22 2 POWER CONN AIR FLOW SEE NOTE 3 NOTES 1 Doors may vary by model 2 Minimum return air openings at furnace based on metal duct If flex duct is used see flex duct manufacturer s recommendations for equivalent diameters a For 800 CFM 16 in 406 mm round or 14 1 2 x 12 in 368 x 305 mm rectangle b For 1200 CFM 20 in 508 mm round or 14 1 2 x 19 1 2 in ...

Page 16: ...at exchangers shall be 3 Pass corrosion resistant aluminized steel of fold and crimp sectional design and applied operating under negative pressure Secondary Heat Exchangers Secondary heat exchangers shall be of a stainless steel flow through of fin and tube design and applied operating under negative pressure Controls Controls shall include a micro processor based integrated electronic control bo...

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