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7

Troubleshooting

Winterizing your Turf Foam Marker

It is essential that you winterize your turf foam marker to avoid damage and to allow for optimal performance. The winterization 

process  should  be  undertaken  before  freezing  conditions  and/or  after  each  season  of  use.  Failure  to  winterize  your  turf  foam 

marker will void the manufacturer's warranty.

1.  Verify that the foam solution tank is completely empty 

and rinsed out.

2.  Add 1/4 gallon of RV Nontoxic Antifreeze to the empty 

solution  tank.    It  is  not  recommended  to  use  engine 

antifreeze.  Engine antifreeze can be harmful to humans, 

animals, crops, and the environment.

During your many years of using the turf foam marker, it is possible that you may encounter minor problems that can be easily fixed.  

The following problems and respective causes and solutions should cover most of the potential problems that you may face.  If you do 

encounter problems, please attempt to use this troubleshooting section to solve the problem.  If you are unable to fix the problem 

contact an authorized CropCare

®

 dealer for technical advice.  

Problems/Symptoms

Possible Causes

Solutions

Motor Will Not Run

Loose wire connections

Inspect wires and connections

Blown fuse

Replace fuse on wiring harness (ref# 35)

Malfunctioning switch

Replace harness (ref# 29)

Low voltage

Connect directly to 12 volt 15amp power supply

No Foam Output

Broken or bent leaf valve inside the compressor Replace leaf valve.  See compressor breakdown (page 10)
Discharge hose is pinched or kinked

Locate problem area and fix or replace the hose

Plugged orifice disk or strainer on the end of 

the suction hose

Clean or replace the orifice disk or stainer (Figure 5)

Uneven Foaming

Pinched hose

Fix or replace hose

Unequal output foam hose length

Make both output foam hoses the same length

One discharge tube is missing the mixing filter

Replace the discharge tube (ref# 26)

Low Foam Rate

Partially plugged orifice disk or strainer on the 

end of suction hose

Rinse the orifice disk and strainer (Figure 5) or replace 

them if needed

Incorrect mixture of foam concentrate

Use an approved foam concentrate and follow 

manufacturer’s mixing instructions

Water being used is hard

Use softened or rain water

Low voltage (11 volts or less) to compressor

Connect to 12 volt, 15 amp power supply

Broken or bent leaf valve inside the compressor Replace leaf valve. See compressor breakdown (page 10)

3.  Operate the turf foam marker until both the left and right 

side of the system are flushed.

4.  Store the turf foam marker or the equipment that it is 

mounted on in a dry location away from the elements.

Maintenance Instructions

Summary of Contents for CropCare F2500

Page 1: ...by PBZ 2 5 Gallon Turf Foam Marker Model F2500 Form F2500OM Rev Date 08 16 PBZ LLC 295 Wood Corner Rd Lititz PA 17543 www CropCareEquipment com 717 738 7365 A Paul B Zimmerman Inc Company Owner s Manual ...

Page 2: ...d understand this manual and its instructions and warnings completely before operating the turf foam marker Identification of Machine 2 Specifications 2 Before You Begin 2 Safety Precautions 3 General Guidelines 3 Mounting the Turf Foam Marker 3 Turf Foam Marker Unit 4 Wiring Harness 4 Discharge Tubes 5 Discharge Hose 5 Operating Instructions 5 Maintenance Instructions 6 Routine Maintenance 6 Wint...

Page 3: ...on the turf foam marker pay close attention to any moving parts Be especially aware of the metal fan blade on the compressor Do not touch the surface of the compressor since it may cause burns during and after operation See the warning label on the compressor Figure 1 Owner s Manual Decal DE39 General Guidelines Mounting the Turf Foam Marker Beawareofthelocationoftheowner smanualwarning decal on t...

Page 4: ... them with the flange nuts 1 The compressor wiring harness a has a 2 pronged plug This wiring harness needs to be connected to the switch wiring harness b which includes the control switch Make sure the colors match Figure 3 2 The switch wiring harness b needs to be connected to the battery wire harness c which includes the 15 amp fuse d Make sure the colors match Figure 3 3 The battery wire harne...

Page 5: ...ute the discharge hoses e to the discharge tubes and attachthehosetothethreadedbarbelbow d Figure4 Figure 4 Discharge Tube Mounting Operating Instructions Before operating the turf foam marker it is important that you read this entire manual and know all safety precautions It is also recommended that you do a thorough inspection of the turf foam marker before operation Prior to use ensure that all...

Page 6: ...eattachedandundamaged andthatthewiringharnessesareproperlyconnectedtoeach other and to an adequate power source The following are important components of the turf foam marker and their respective maintenance requirements a b Figure 5 Foamer Tank Assembly 5 Please note the 2 5 gallon capacity tank has an average foaming time of 90 minutes 6 To turn off the turf foam marker simply flip the control s...

Page 7: ... fuse on wiring harness ref 35 Malfunctioning switch Replace harness ref 29 Low voltage Connect directly to 12 volt 15amp power supply No Foam Output Broken or bent leaf valve inside the compressor Replace leaf valve See compressor breakdown page 10 Discharge hose is pinched or kinked Locate problem area and fix or replace the hose Plugged orifice disk or strainer on the end of the suction hose Cl...

Page 8: ...8 Breakdowns Parts Lists 26 26 28 14 15 38 14 14 8 6 7 27 27 25 40 39 27 33 32 31 24 5 35 30 29 36 8 25 16 2 14 12 26 33 13 7 9 27 28 3 11 1 6 4 20 21 22 19 15 34 23 17 18 10 6 F2500 Breakdown 41 ...

Page 9: ...p strainer poly 100 mesh SS green 22 1 CP491640 Orifice plate stainless steel 23 1 F2506 Adapter w breather hole 1 4 x 1 4 24 1 F2502 Motor cap 3 ID x 2 1 2 long 25 33 1958 Vinyl tubing 3 8 x 1 2 26 2 F2504 Foam discharge tube 27 4 HC054 Snap grip clamp 67 59 size F 28 2 BC114 1 1 4 square nozzle boom clamp 29 1 SPT SWH 9615A16G 8 wire harness with switch 30 1 SPT BCG 1215A 16G Battery connector w...

Page 10: ... 8 barbpolyhoseadapter 7 1 OR14 O Ring 1 2 x 5 8 R64 8 1 1984525PP Tip strainer all polypro 25M 1 2 3 4 5 6 8 7 4 Ref Qty Part Number Description 1 4 CM100150 Screw 2 1 CM250074 Head gasket 3 1 CM100146 Screw 4 1 CM299056 Leaf valve 5 1 CM299057 Leaf valve 6 1 CM100147 Screw 7 1 CM299066 Rubber diaphragm 1 CM800015 01 Diaphragm kit Includes ref s 3 7 8 4 CM100149 Screw 9 4 CM100148 Screw 10 1 CM29...

Page 11: ...omments concerning this warranty please contact an authorized CropCare dealer Warranty Coverage Warranty Is Void if Getting Service CropCare hereby provides a Limited One 1 Year Warranty on Turf Foam Markers manufactured by CropCare Turf Foam Markers manufactured by CropCare are warranted against any manufacturer s defects in any of the turf foam marker s components in the 12 months following the ...

Page 12: ...answer all questions thoroughly and in a timely manner Please feel free to contact our customer service department Ordering Parts Please contact your authorized CropCare dealer to order replacement parts for your product by PBZ Manufactured by PBZ LLC A Paul B Zimmerman Inc Company 295 Woodcorner Road Lititz PA 17543 717 738 7365 Fax 717 738 7375 www CropCareEquipment com ...

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