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PAGE 17 

 

SENSO

RS AN

D INS

TRUME

N

TATI

O

N F

O

R MAC

HINE 

CON

DITI

ON M

ON

IT

ORIN

G

 

Configuring the 683A1

 

 
ICP

®

 Interface PC Board Diagram 

 

The ICP

®

 Interface Board Diagram 

shows the location of the internal 
DIP switch. This DIP switch is 
used to configure the indicator for 
various sensor and vibration 
ranges. The PC Board is 
accessible through the back of the 
indicator by removing the Screw 
Terminal Plugs and back panel. 
The back panel is released by 
disengaging the tabs on the TOP 
and BOTTOM of the meter with a 
screwdriver. Once removed, the 
ICP

®

 Interface Board can be slid 

out for configuration. 

 
 
Internal DIP Switch Setting 
 

The Internal DIP Switch of the Model 683A1 must be configured for the Full Scale Output of the ICP

®

 Sensor 

connected to it. This is accomplished by removing the back cover and sliding the ICP

®

 Interface PC Board out of 

the Panel Meter/Controller. Once removed, the DIP switch should be configured per one of the conditions in the 
following table.  

 

Range Setting

S1

S2

S3

S4

S5

S6

S7

S8

5g RMS

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

5g Peak

ON

OFF

OFF

OFF

ON

OFF

OFF

ON

10g RMS

ON

OFF

OFF

ON

OFF

OFF

ON

OFF

10g Peak

ON

OFF

OFF

OFF

ON

OFF

ON

OFF

20g RMS

ON

OFF

OFF

ON

OFF

ON

OFF

OFF

20g Peak

ON

OFF

OFF

OFF

ON

ON

OFF

OFF

0.5 in/sec RMS

OFF

ON

OFF

ON

OFF

OFF

OFF

ON

0.5 in/sec Peak

OFF

ON

OFF

OFF

ON

OFF

OFF

ON

1.0 in/sec RMS

OFF

ON

OFF

ON

OFF

OFF

ON

OFF

1.0 in/sec Peak

OFF

ON

OFF

OFF

ON

OFF

ON

OFF

2.0 in/sec RMS

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

2.0 in/sec Peak

OFF

ON

OFF

OFF

ON

ON

OFF

OFF

25 mils p-p

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

50 mils p-p

OFF

OFF

ON

OFF

OFF

OFF

ON

OFF

100 mils p-p

OFF

OFF

ON

OFF

OFF

ON

OFF

OFF

 

 

Note: Factory Default Setting is 1.0in/sec Peak

 

 
 
 
 

5

4

3

2

1

ON

OFF

Selector

Switch

S1
S2
S3
S4
S5
S6
S7
S8

Summary of Contents for IMI SENSORS 683A101001

Page 1: ...ICP sensors Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ... Model 683A1 ICP Process Indicator Controller Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI MANUAL NUMBER 19163 MANUAL REVISION C ECN NUMBER 18874 ...

Page 7: ...s Page 4 Controls and Indicators Page 5 Glossary of Programming Symbols Page 6 Software Logic Tree Page 7 Programming the 683A1 Page 8 Wiring and Installation Page 13 Configuring the 683A1 Page 17 Accessories Page 18 ESD Sensitivity Page 20 Ordering Information Page 21 Warranty Servicing Warranty Service Return Procedure Page 22 Customer Service Page 23 ...

Page 8: ...m one count to the full scale range of 1999 to 9999 12000 counts 24Vdc 4mA excitation to power sensor Standard Internal DIP switch selectable vibration ranges include Acceleration g s Velocity in sec Displacement mils p p 5 000 0 500 25 0 10 00 1 000 50 0 20 00 2 000 100 0 Two 5 Amp Form A relays additionally two 5 Amp Form A or 10 Amp Form C relays are available Programmable Time Delay to 9999 se...

Page 9: ...plays negative Decimal Selection Front panel button selectable X X X X Positive Overrange Top segments of digital display flash Negative Overrange Bottom segment of digital display flash Relay Output Two 5 A Form A SPST relays 230VAC 30VDC standard Additionally two 5 Amp Form A SPST or 10 Amp Form C SPDT relays Optional Analog Output Isolated 16 bit user scalable 4 20mA retransmit 0 to 500 ohms ma...

Page 10: ...setting mode Up Button When in the operational display pressing the button alone allows you to view and reset the Peak and Valley Highest and Lowest Readings When in calibration mode or the setpoint setting mode the button is used to increase the value of the displayed parameter Down Button When in the operational display pressing the button alone allows you to view but not change the setting of s...

Page 11: ...e can be increased by pressing and releasing the button or decreased by pressing and releasing the button When two buttons are shown side by side and enclosed by a dotted line they must be pressed at the same time then released to go onto the next programming step When the and buttons are shown with two displays either display can be selected by pressing and releasing the or buttons If the display...

Page 12: ... is an intelligent meter with a hierarchical software structure designed for easy programming and operation as shown below in the software logic tree After the meter has been powered up the four digits light up for three seconds and then settle to the operational display indicating the input signal ...

Page 13: ...oggles between cAL and out STEP B Select Between Calibration of Input or Output Note If the analog output option is not present Step B is skipped and the program goes directly from Step A to Step C 1 Press the or button to select the display toggling from cAL to iP 2 Press the button Display toggles between oFFS and the previous offset setting STEP C Set the Offset on the Digital Display 1 Using t...

Page 14: ...Connect a multimeter to pins 16 and 17 on the output module See Rear Panel Pinouts on Page 8 Using the and buttons adjust the analog output to the desired low value as shown on the multimeter display cLo may be adjusted to any value from 0 3mA to 17mA Factory Default is 4mA 2 Press the button Display toggles between cHi and internal scale factor STEP D Set or Calibrate the cHi Analog Output Range ...

Page 15: ... toggles between Anhi and the previous Anhi setting STEP G Setting the Digital Span Point for Analog High Output 1 Using the and buttons adjust the display to the desired digital value which sets the point at which the selected analog high output range will occur Factory Default is 1000 2 Press the button Display toggles between AnLo and the previous AnLo setting STEP H Setting the Digital Span Po...

Page 16: ...ay time has elapsed before the relay will make contact energize 2 Press the button Display toggles between dob and the previous dob setting STEP D Set the SP1 Delay on Break dob Delay Time Setting 1 Using the and buttons adjust the display to the desired dob value 0 9999 seconds The reading must continuously remain in a non alarm condition until this delay time has elapsed before the relay will br...

Page 17: ...4 value 2 Press the button Display toggles between hYST and 0 STEP M Set the Hysteresis Setting for Setpoint 4 1 Using the and buttons adjust the display to the desired hysteresis hYST value 2 Press the button Display toggles between rLYS and the previous relay setting STEP N Set Relay Activation mode rLYS h High the relay energizes when the setpoint is exceeded L Low the relay energizes below the...

Page 18: ...al connectors for all input and output connections The power supply connections pins 14 and 15 have a unique plug and socket outline to prevent cross connection The main board and input signal conditioner use right angled connectors as standard The output module uses straight thru connectors as standard Connectors WARNING AC and DC input signals and power supply voltages can be hazardous DO NOT co...

Page 19: ...tion To Maintain Conformance I O Shields must be connected to Pin 3 on the Panel Meter and all Supplied Accessories must be wired as shown Power Supply Option 2 1 2 3 4 5 8 9 10 11 14 15 ICP SENSOR SIMULATOR RV OUTPUT DMM SHIELD N C N C N C N C 3EB1LB CORCOM EMI FILTER AC LINE AC NEUTRAL GND METALLIC ENCLOSURE ...

Page 20: ...ivate the LOCK or DIM functions from the rear of the meter the respective pins have to be connected to the COMMON pin This pin is connected to the internal power supply ground Pin 20 HOLD By connecting the HOLD pin to the COMMON pin the display reading is frozen however A D conversions continue When the HOLD pin is disconnected from the COMMON pin the correct reading is displayed Pin 21 LOCK By co...

Page 21: ...PAGE 16 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Case Dimensions and Panel Cutout ...

Page 22: ... removing the back cover and sliding the ICP Interface PC Board out of the Panel Meter Controller Once removed the DIP switch should be configured per one of the conditions in the following table Range Setting S1 S2 S3 S4 S5 S6 S7 S8 5g RMS ON OFF OFF ON OFF OFF OFF ON 5g Peak ON OFF OFF OFF ON OFF OFF ON 10g RMS ON OFF OFF ON OFF OFF ON OFF 10g Peak ON OFF OFF OFF ON OFF ON OFF 20g RMS ON OFF OFF...

Page 23: ...t forms a seal between the base and the panel The cam hinge prevents the cover from closing when opened until pushed closed The cover has a tapered recess that when closed forms a capillary seal with a tapered ridge on the base Turning the key lock tightens the cover to the base insuring seal integrity A safety catch keeps the cover closed even when the key is turned to the open position and remov...

Page 24: ...polycarbonate case and is held firmly in place by spring type non return clips Once the metal case has been fitted to the polycarbonate case it cannot be removed With the metal case in place the meter s plastic ratchet type mounting clips can no longer be used A pair of screw type mounting clips are inserted into holes on the side of the metal case and used to mount the meter in the panel A ground...

Page 25: ...discharge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a rug Any movement through air The action of rolling out a cable and or Contact with a non grounded person The PCB solution for product safety Connect the cables only with the AC power off Temporarily sh...

Page 26: ...Amp Form A Relays SPST Frequency Response 0 3Hz to 10kHz Standard 1 3Hz to 1kHz 2 10Hz to 10kHz 3 10Hz to 1kHz Accessories 0 None 1 96x48mm Clear Lockable Front Cover NEMA 4X Splash Proof 2 Metal Surround Case Includes screw mounting clips 3 Clear Lockable Front Cover and Metal Surround Case Ordering Example 683A100001 This is a standard ICP Indicator Controller with the following Power Supply 85 ...

Page 27: ...rior to servicing at no charge Before returning the unit please consult a factory IMI applications engineer concerning the situation as certain problems can often be corrected with simple on site procedures Return procedure To expedite returned instrumentation contact a factory IMI applications engineer for a RETURN MATERIAL AUTHORIZATION RMA NUMBER Please have information available such as model ...

Page 28: ...e price refunded IMI offers to all customers at no charge 24 hour phone support This service makes product or application support available to our customers day or night seven days a week When unforeseen problems or emergency situations arise call the IMI Hot Line at 716 684 0003 and an application specialist will assist you 3425 Walden Avenue Depew NY 14043 2495 Phone 716 684 0003 USA Fax 716 684...

Page 29: ...65VAC 95 370VDC 85 265VAC 95 370VDC Current Consumption Typical 2 5W 2 5W Current Consumption Max 3 5W 3 5W Excitation Voltage 1VDC 24VDC 24VDC Constant Current Excitation 1mA 4mA 4mA Physical Size Depth 4 61in 117mm Size Width 3 45in 87 4mm Size Height 1 61in 40 8mm Housing Material Polycarbonate Polycarbonate Weight 8 5oz 241gm Din Rail Mount 1 8in 3mm Electrical Connector Removable Screw Termin...

Page 30: ......

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