background image

 

PCB Load & Torque   

 Toll-Free in USA 866-684-7107   

 716-684-0001   

 www.pcb.com

 

 

 

CANISTER LOAD CELL OPERATION MANUAL 

 

5

 

8.0 MAINTENANCE 

 
Routine  maintenance  of  the  canister  style  load  cell  should 
include  cleaning  the  electrical  connectors,  housings,  and 
mounting surfaces  with solutions and techniques that  will  not 
harm the physical material of construction.  Make sure liquids 
are  not  allowed  to  migrate  into  devices  that  are  not 
hermetically sealed.  Such devices should only be wiped with 
a damp cloth, and never be submerged or have liquids poured 
on them.  Never use a pressure washer on the load cells. 
 
Yearly calibrations are recommended to ensure that the unit’s 
outputs match the factory specifications. 
 
 

9.0 TROUBLESHOOTING 

 
Proper performance of a load cell requires careful attention to 
both electrical and mechanical aspects of the measurement 
system.  A basic understanding of the electrical and 
mechanical installation requirements is recommended. 

9.1 Mechanical Troubleshooting 

A mechanical checklist includes: 
 

1.

 

Check for proper installation of fixturing. 
 

2.

 

Check integrity of the fixturing. 

9.2 Electrical Troubleshooting 

An electrical checklist should start with: 
 

1.

 

Check  cables  for  proper  wiring  and  make  sure 
connections are secure and proper. 

 
2.

 

Inspect for loose or dirty electrical connections. 

 
3.

 

Check for improper shield grounds. 

 
4.

 

Check  for  proper  grounding  of  the  structure  that  the 
load cell is mounted on. 

 
5.

 

Check  the  signal  conditioning  electronics  for  proper 
setup. 

 
6.

 

Check 

the 

insulation 

resistance 

of 

shielded 

conductors for short circuits. 

 
7.

 

Check  isolation  resistance,  load  cell  flexure  to 
conductors. 

 
8.

 

Check  load  cell  bridge  resistances,  (A-D)  excitation 
and (B-C) the signal leads. 

 
9.

 

Check bridge balance. 

 
10.

 

Keep a record of your observations, correct problems, 
or contact PCB factory for assistance. 

 

10.0 CALIBRATION / REPAIR SERVICES 

 
PCB  Load  &  Torque  offers  calibration  and  repair  services. 
The  PCB  Calibration  Laboratory  in  Farmington  Hills, 
Michigan is A2LA Accredited per ISO/IEC 17025. 
 
Standard  calibration  certificates  list  five  force  points 
ascending  and  one  point  descending.  Additional  data  points 
are available at extra cost upon request. A 60 K ohm (

±

0.1%) 

shunt  calibration  resistor  is  supplied  with  each  load  cell 
calibration. 
 
Certificate  information  includes  tabulated  measurement 
variable  data  zero  balance,  bridge  input/output  resistance, 
computer  nonlinearity  and  hysteresis,  static  error  band  (SEB) 
calculations and entries abilities and traceability statements. 

If an initial evaluation shows that a transducer requires repair, 
PCB will provide the customer with an estimate prior to taking 
any corrective action

 

10.1 RMA / Purchase Order 

Please  request  a  return  material  authorization  (RMA)  before 
sending  a  load  cell  back  to  the  factory  for  any  reason.  For 
calibration  services,  if  possible,  a  copy  of  the  purchase  order 
covering  the  requested  services  should  be  included  with  the 
returned load cell. 

 

11.0 WARRANTY 

 
Standard warranty on canister style load cells covers parts and 
workmanship.    For  full  details,  refer  to  the  Warranty 
Statement supplied with each load cell. 
  
If  the  load  cell  is  defective  for  reasons  other  than  overloads, 
return  it  to  the  factory  for  detailed  evaluation.  Factory 
evaluation  may  show  that  the  load  cell  is  repairable  or  non-
repairable and if repair or replacement will be under warranty. 
If  not  under  warranty, 

a

  cost  of  repairs  and  recalibration 

will 

be  provided

.  Once  authorization  to  proceed  is  received,  a 

delivery date will be provided. 
 
 
 

Manual Number: 56337 

Manual Revision: A 

Revision Date: 5/19/15 

ECO Number:  44231 

 

Summary of Contents for 1102-01A

Page 1: ...nstallation and Operating Manual For assistance with the operation of this product contact PCB Load Torque Inc Toll free 866 684 7107 24 hour SensorLine 716 684 0001 Fax 248 888 8266 E mail LTInfo pcbloadtorque com Web www pcbLoadTorque com ...

Page 2: ... repair User servicing or repair is not recommended and if attempted may void the factory warranty Calibration Routine calibration of sensors and associated instrumentation is recommended as this helps build confidence in measurement accuracy and acquired data Equipment calibration cycles are typically established by the users own quality regimen When in doubt about a calibration cycle a good rule...

Page 3: ...ory customer service representative Warranty All equipment and repair services provided by PCB Piezotronics Inc are covered by a limited warranty against defective material and workmanship for a period of one year from date of original purchase Contact PCB for a complete statement of our warranty Expendable items such as batteries and mounting hardware are not covered by warranty Mechanical damage...

Page 4: ... O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ...te O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at le...

Page 6: ...ing Considerations 3 6 0 CALIBRATION 3 6 1 Calibration Certificate Description 3 6 1 1 Measured Output 4 6 1 2 Hysteresis 4 6 1 3 Best Fit Output 4 6 1 4 Strain Gage Measurements 4 6 1 5 Shunt Calibration Standard Resistor 4 6 1 6 Static Error Band SEB 4 7 0 SHUNT CALIBRATION DESCRIPTION 4 7 1 Resistor Value 4 7 2 Shunt Calibration Process 4 7 3 Estimating Shunt Resistor for a Given Load 4 8 0 MAI...

Page 7: ...nts 4 0 MECHANICAL INSTALLATION Loads applied to canister load cells must be even and centered Compensation linkages e g rod end bearing alignment couplers are recommended to help minimize load misalignment When installing fixtures be sure to thread the fixture to the load cell and not the load cell to the fixture If alignment fixtures are not used ensure loading surfaces are flat and parallel wit...

Page 8: ...instrument or control system is grounded through its power cord Ground loops and measuring system wiring may result in unstable or noisy signals A simple test with a voltmeter connected between the power cord ground and the structure on which the load cell is mounted can confirm that the structure has been properly grounded If the power cord ground and structure ground are not at the same potentia...

Page 9: ...leg of the bridge to apply the shunt resistor to for both tension and compression load simulation Typically tension is simulated by inserting the shunt resistor between the P and S connector leads Compression loading is simulated by inserting the shunt resistor between the S and P connector leads 7 1 Resistor Value Canister load cells have a nominal 2 0 mV V full scale output For a 700 ohm strain ...

Page 10: ...e signal leads 9 Check bridge balance 10 Keep a record of your observations correct problems or contact PCB factory for assistance 10 0 CALIBRATION REPAIR SERVICES PCB Load Torque offers calibration and repair services The PCB Calibration Laboratory in Farmington Hills Michigan is A2LA Accredited per ISO IEC 17025 Standard calibration certificates list five force points ascending and one point des...

Page 11: ...x 38 1 mm 7 Weight 0 67 lb 304 g Mounting Thread 1 4 28 Female No Metric Equivalent Housing Material Painted Aluminum Painted Aluminum Sensing Element Strain Gage Strain Gage Deflection at Full Scale Capacity 0 003 in 0 08 mm Electrical Connector PT02E 10 6P PT02E 10 6P All specifications are at room temperature unless otherwise specified In the interest of constant product improvement we reserve ...

Page 12: ...ULL 1102 SERIES PT CONN CANNISTER LOAD CELL PTE 9 14 11 DECIMALS XX 01 XXX 005 DECIMALS X 0 3 XX 0 13 51277 PCB Load Torque Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Load and Torque Inc REVISIONS REV DESCRIPTION ECO A ADDED NOTE 1 WIRING CODE 38165 PT02E 10 6P RECEPTACLE T...

Reviews: