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PCB Load & Torque, Inc.   

 Toll-Free in USA 866-684-7107   

 716-684-0001   

 www.pcbloadtorque.com

 

 

 

DUAL BRIDGE LOAD CELL OPERATION MANUAL 

 

1

 

TABLE OF CONTENTS 

 

1.0 INTRODUCTION.................................................................................................................. 2

 

 

2.0 SAFETY PRECAUTIONS .................................................................................................... 2

 

 

3.0 OVERVIEW .......................................................................................................................... 2

 

3.1 Dimensions .......................................................................................................................................2

 

3.2 Standard Components ......................................................................................................................3

 

3.3 Optional Components .......................................................................................................................3

 

 

4.0 MECHANICAL INSTALLATION .......................................................................................... 3

 

4.1 Mounting Bases ................................................................................................................................3

 

4.2 Mounting Load Cell to a Standard Base or Custom Fixture .............................................................3

 

4.3 Threaded Tension Rods....................................................................................................................4

 

4.4 Mounting Optional Connector Protectors..........................................................................................4

 

4.4.1 Included Components in Kit (084A90)...................................................................................4

 

4.4.2 Required Tools........................................................................................................................4

 

4.4.3 Installation of Connector Protector .........................................................................................4

 

 

5.0 ELECTRICAL INSTALLATION ........................................................................................... 5

 

5.1 Electrical Drawing / Western Regional Std. ......................................................................................5

 

5.2 Cable & Grounding Considerations ..................................................................................................5

 

 

6.0 CALIBRATION..................................................................................................................... 5

 

6.1 Calibration Certificate Description.....................................................................................................5

 

6.1.1 Measured Output.....................................................................................................................6

 

6.1.2 Hysteresis................................................................................................................................6

 

6.1.3 Best Fit Output ........................................................................................................................6

 

6.1.4 Strain Gage Measurements .....................................................................................................6

 

6.1.5 Shunt Calibration Standard Resistor .......................................................................................6

 

6.1.6 Static Error Band (SEB)..........................................................................................................6

 

 

7.0 MOMENT COMPENSATION ............................................................................................... 6

 

 

8.0 FATIGUE & OVERLOAD..................................................................................................... 6

 

 

9.0 SHUNT CALIBRATION DESCRIPTION.............................................................................. 7

 

9.1 Resistor Value ...................................................................................................................................7

 

9.2 Shunt Calibration Process.................................................................................................................7

 

9.3 Estimating Shunt Resistor for a Given Load .....................................................................................7

 

 

10.0 MAINTENANCE................................................................................................................. 7

 

11.0 TROUBLE SHOOTING ...................................................................................................... 8

 

11.1 Mechanical Trouble Shooting .........................................................................................................8

 

11.2 Electrical Trouble Shooting .............................................................................................................8

 

11.2.1 Estimating Bridge Balance using an Ohm Meter ..................................................................8

 

 

12.0 CALIBRATION / REPAIR SERVICES ............................................................................... 8

 

12.1 RMA / Purchase Order....................................................................................................................9

 

 

13.0 WARRANTY ...................................................................................................................... 9

 

Summary of Contents for 1408-02ADB

Page 1: ...DUAL BRIDGE Installation and Operating Manual For assistance with the operation of this product contact PCB Load Torque Inc Toll free 866 684 7107 24 hour SensorLine 716 684 0001 Fax 248 888 8266 E ma...

Page 2: ...repair User servicing or repair is not recommended and if attempted may void the factory warranty Calibration Routine calibration of sensors and associated instrumentation is recommended as this helps...

Page 3: ...ry customer service representative Warranty All equipment and repair services provided by PCB Piezotronics Inc are covered by a limited warranty against defective material and workmanship for a period...

Page 4: ...isclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O...

Page 5: ...e O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indica...

Page 6: ...in x 4 50 in 203 20 mm x 114 30 mm 8 Weight 54 lb 25 5 kg Mounting Thread 1 3 4 12 UNF 3B No Metric Equivalent Sensing Element Strain Gage Strain Gage Mounting Torque 2600 in lb 294 Nm Deflection at F...

Page 7: ...1 41 35 8 CONNECTOR SHROUD CONNECTOR B DUAL BRIDGE ONLY PT02E 10 6P CONNECTOR WIRING CODE TYPICAL PIN A EXC PIN B SIG PIN C SIG PIN D EXC PIN E N C PIN F N C THREAD x2 12 53 8 STANDARD LOAD CELL 1 3 4...

Page 8: ...LECTRICAL INSTALLATION 5 5 1 Electrical Drawing Western Regional Std 5 5 2 Cable Grounding Considerations 5 6 0 CALIBRATION 5 6 1 Calibration Certificate Description 5 6 1 1 Measured Output 6 6 1 2 Hy...

Page 9: ...the parts under test have completed the planned fatigue test cycles 3 0 OVERVIEW Dual bridge fatigue rated load cells are specifically designed for repetitive testing Applications include material te...

Page 10: ...ote that the performance of the load cell may be affected if the factory installed mounting base is removed or modified 4 2 Mounting Load Cell to a Standard Base or Custom Fixture If the load cell is...

Page 11: ...ctor Protector 1 Remove the 4 40 x 1 4 button head cap screws from the connector using a 1 16 hex wrench as shown in Figure 7 2 Carefully pull the connector from the load cell Take care to not break o...

Page 12: ...wiring may result in unstable or noisy signals A simple test with a voltmeter connected between the power cord ground and the structure on which the load cell is mounted can confirm that the structur...

Page 13: ...s are adjusted such that the error due to eccentric loading is less than 0 1 per inch of offset Side loads moments and torque must be limited to avoid electrical or mechanical damage to the load cell...

Page 14: ...tion certificate and adjust the span or gain until the display reads the force value stated on the certificate 4 Repeat steps 1 3 to verify that a valid calibration setting has been obtained 5 If poss...

Page 15: ...ridge resistances A D excitation and B C the signal leads 9 Check bridge balance 10 Keep a record of your observations correct problems or contact PCB factory for assistance 11 2 1 Estimating Bridge B...

Page 16: ...factory for any reason For calibration services if possible a copy of the purchase order covering the requested services should be included with the returned load cell 13 0 WARRANTY Standard warranty...

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