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VC-M-1 

Installation, Operation & Maintenance Manual 

VC-M-1 PRODUCT  SPECIFICATIONS: 

Voltage ............................................................... 208 to 240vac, single phase 

Current ............................................................... 15 amps 

Frequency ........................................................... 50/60 Hz 

Wattage .............................................................. 3600 

On/Off Key......................................................... Auto Latching (stays on last setting if power is lost) 

Physical Configuration ....................................... Plugs in for easy interchangeability 

Compatibility .................................................. Compatible with “G” Series housings 

Size................................................................. 2” Wide, 7” High, 7-1/2” Deep, 

Weight .......................................................... .. 1-1/2 # 

DC Power Supply ............................................... Internally generated regulated and compensated 

Module Power Usage.......................................... Less than 5 watts, excluding load 

Set point Range .................................................. 0

o

 to 999

o

 F (537

o

 C) 

Control Accuracy................................................ +/- 1

o

 F (0.5

o

 C) dependent on total thermal system 

Calibration Accuracy .......................................... Better than 0.2% of full range 

Operating Temperature Range ............................ 32 to 120 degrees F (0 to 48° C) 

Thermocouple ..................................................... Type J, or Type K grounded or ungrounded 

External Thermocouple Resistance ..................... High impedance potentiometer input allows long distance T/C 

wiring 

Output Drive ....................................................... Internal solid-state triac, zero crossing AC pulses 

Ground Fault Sensitivity ...................................... 60 to 180 mA, default 120 mv. 

High/Low Temperature Alarm ............................ Factory set @ +/- 30 degrees F (16° C) 

Overload Protection ............................................ Fuses on both sides of AC line 

Transient Protection ............................................ dv/dt and transient pulse suppression 

Shorted Triac Heater Protection ......................... Highly sensitive, fast acting relays cut power to load 

Power Line Isolation........................................... Optically and transformer isolated from AC lines. Isolation voltage 

greater      than     2500      volts 

Display ............................................................... Dual LED displays, 3-digit, 7-segment 

Manual Mode ..................................................... Maintains constant output power to within 1% of manual set power. 

Adjustable from 0 to 100% 

Soft Start ............................................................ Variable stepped voltage, phase fired 

Soft Start Duration.............................................. 5 Minutes (Adjustable - 0 to 20) up to 212 degrees F (100° C) 

Soft Start Override Temperature ......................... 212

o

 F (100° C) 

Operational Modes ............................................. Soft Start precedes Auto Mode. 

Thermocouple break overrides Soft Start and Auto Mode. 

Reversed or shorted thermocouple overrides Soft Start and Auto 

Mode. 

Manual Mode overrides thermocouple break, reversed, shorted 

thermocouple and Auto Mode. 

Output is disabled during all fault conditions. 

Cold Junction Compensation .............................. Automatic, better than 0.02

o

F/F

o

 (0.01

o

C/C) 

Open Thermocouple Protection .......................... Automatically disables power to heater or Average Power Output 

(APO). Selectable 

Reversed Thermocouple Protection .................... Automatically disables power to heater. 

Shorted Thermocouple  Protection ...................... Automatically disables power to heater or Average Power Output 

(APO). Selectable 

Warranty.............................................................2-Years 

Phone: 800-521-0546   E-mail: sales@pcs-company.com   Fax: 800-505-3299

www.pcs-company.com

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Summary of Contents for VC-M-1

Page 1: ...URES PAGE 6 MENU PARAMETER CHART PAGE 6 MENU PARAMETER SETTINGS PAGE 8 TROUBLE SHOOTING PAGE 9 OTHER FALSE ALARMS PAGE 10 OPTIONS EXTERNAL ALARM PAGE 11 PRODUCT SPECIFICATIONS PAGE 12 ADDENDUM Please...

Page 2: ...ipment or various parts WARNING When inserting or removing control modules from the main frame power must be turned off on both the module and main frame If the module is inserted or removed while und...

Page 3: ...PERATING FEATURES NORMAL OPERATIONS Auto Keys When the power switch on the module is turned ON the control module will look at the existing zone temperature and determine if the SOFT START cycle is ne...

Page 4: ...al alarm function ERROR CODES ALARMS INDICATORS ERROR CODES Displayed in process temperature upper window Error Code Description tCO An open thermocouple condition There is a break within the thermoco...

Page 5: ...IGH CURRENT WARNING To help protect valuable molds and other related equipment a safety device will alarm if a heater is drawing current above its rated capacity To set a current value scroll through...

Page 6: ...0 Amps 16 0 btp Boost Temperature Setting 0 100 30 bdu Boost Temperature Duration Setting 0 30 minutes 5 J K Thermocouple Type J or K SSL Soft Start Lock ON or OFF FPL Front Panel Lockout ON or OFF ME...

Page 7: ...t is activated Factory set at 30 F 16 C Boost has a selectable temperature range of 0 to 100 F 30 C bdu BOOST TEMPERATURE DURATION SETTING This parameter allows user to set the duration time the tempe...

Page 8: ...le for repairs Temperature won t settle on set point 1 Give module more time to settle on set point 2 Molding process may have a wide variation in temperature Check to see if changes in display temper...

Page 9: ...in the control module It indicates that there is more interference in the power line to the control system than the filtering in the power supply can accommodate A random occurrence is not cause for...

Page 10: ...close the alarm contacts since this is considered to be normal operation Once the Process Temperature enters the normal range of 30o 16 C from setpoint the alarm contact closure procedure will be ena...

Page 11: ...d transient pulse suppression Shorted Triac Heater Protection Highly sensitive fast acting relays cut power to load Power Line Isolation Optically and transformer isolated from AC lines Isolation volt...

Page 12: ...ent draw on the load heater and has the ability to detect a shorted or open load heater When set to rLy the module is not capable of measuring or displaying the current draw of the load heater and CAN...

Page 13: ...Phone 800 521 0546 E mail sales pcs company com Fax 800 505 3299 www pcs company com Turn To The Industry Experts...

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