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VC-M-1 

Installation, Operation & Maintenance Manual 

ANTI-ARCING FEATURE 

The VC-M-1 temperature control module is equipped with our innovative 

Anti-arcing 

feature that will help prevent 

damage to  the control module and main frame in the event the module is inadvertently removed under load. This 

feature should not be considered a substitute for proper  handling  procedures,  but  rather  a supplemental protection 

mechanism. 

If this control module is inserted into a main frame not  equipped  for 

Anti-arcing

, the  instrument will  not provide 

power to the heater and a 

“tOh” 

error code will be displayed. If this condition occurs, the 

Anti-arcing 

jumper can 

be moved from the #2 & #3 enabled position to the #1 & #2 disabled position. By repositioning the jumper in the 

Anti-arcing 

disabled position, the module will function in main frames not equipped with the 

Anti-arcing 

feature. 

Disabling the anti-arcing feature can void your two-year warranty in the event the module is removed from 

main frame under load, as a resulting in damage to printed circuit board traces. 

NOTE: 

This feature will only work with updated main frames and should not be considered a substitute for proper 

handling procedures.  Disabling the anti-arcing feature could void your two-year  warranty if  damage 

occurs. 

NOTE:       

The 

Anti-arcing 

feature will not prevent damage if the jumper is not in the enabled position. 

NOTE: 

The 

Anti-arcing 

feature of this module will not prevent damage if the module is used in a main frame not 

properly equipped for 

Anti-arcing

Older mainframes may not be equipped with the 

Anti-Arcing 

feature. 

They can be upgraded with 

Anti-Arcing 

by  installing Contact (R144-017) in position #3 of Card Edge 

Connector (CKF-312-G).  Please contact PCS for further instructions. 

STANDARD OPERATING FEATURES 

NORMAL OPERATIONS: Auto Keys 

When the power switch on the module is turned ON, the control module will look at  the  existing  zone temperature 

and determine if the 

“SOFT START” 

cycle is needed. The 

“SOFT  START” 

cycle  will be activated any time 

the zone temperature is below 212

°

 F (100° C) when the module  is turned  on.  Upon completion of  the 

“SOFT 

START” 

cycle  the  module  will  automatically  switch  to  the  automatic  control  mode. At this time the control 

module will apply the necessary power to bring the process temperature up  to  the  set point  temperature  and 

maintain it, if set point temperature is above 212

°

 Fahrenheit (100° Celsius). 

SETTING OPERATING TEMPERATURE: Up & Down Key 

The set  point  temperature is normally preset at 400

°

 Fahrenheit  (204° Celsius) at the  factory.  You can change the 

set point temperature at any time by pressing the 

“UP” arrow 

or 

“DOWN” arrow 

keys. The module will remember 

the last entered set point temperature when it is shut off. 

SOFT START KEY: 

The 

“SOFT START” 

cycle applies a reduced output power to the heater at start up. The module only activates 

SOFT START” 

if the initial process temperature at start up is below 212

°

  F (100° C). The output power is 

gradually increased while the zone temperature is below 212

°

 F (100° C). The 

“SOFT START” 

cycle time is factory 

set at 5 minutes. The time duration may be changed by scrolling through the 

MENU 

for the 

“SSt” 

parameter. (range 

0 to 30 minutes) 

MANUAL OPERATION KEY: 

To operate the 

μATC

-20 control module manually, push the 

“MAN” 

key. The percentage of output power will 

be displayed in the set point window. Push the 

“UP” 

or 

“DOWN” 

keys to change the output percentage. If 

thermocouple feedback is not available, the process temperature window will show the error code 

“tCO” 

or 

“tCr”

. When switching from 

“AUTO” 

to 

“MAN” 

mode, there is a bump less transfer of power. 

NOTE: Other Alarms will not operate in the manual mode. 

Phone: 800-521-0546   E-mail: sales@pcs-company.com   Fax: 800-505-3299

www.pcs-company.com

3

Summary of Contents for VC-M-1

Page 1: ...URES PAGE 6 MENU PARAMETER CHART PAGE 6 MENU PARAMETER SETTINGS PAGE 8 TROUBLE SHOOTING PAGE 9 OTHER FALSE ALARMS PAGE 10 OPTIONS EXTERNAL ALARM PAGE 11 PRODUCT SPECIFICATIONS PAGE 12 ADDENDUM Please...

Page 2: ...ipment or various parts WARNING When inserting or removing control modules from the main frame power must be turned off on both the module and main frame If the module is inserted or removed while und...

Page 3: ...PERATING FEATURES NORMAL OPERATIONS Auto Keys When the power switch on the module is turned ON the control module will look at the existing zone temperature and determine if the SOFT START cycle is ne...

Page 4: ...al alarm function ERROR CODES ALARMS INDICATORS ERROR CODES Displayed in process temperature upper window Error Code Description tCO An open thermocouple condition There is a break within the thermoco...

Page 5: ...IGH CURRENT WARNING To help protect valuable molds and other related equipment a safety device will alarm if a heater is drawing current above its rated capacity To set a current value scroll through...

Page 6: ...0 Amps 16 0 btp Boost Temperature Setting 0 100 30 bdu Boost Temperature Duration Setting 0 30 minutes 5 J K Thermocouple Type J or K SSL Soft Start Lock ON or OFF FPL Front Panel Lockout ON or OFF ME...

Page 7: ...t is activated Factory set at 30 F 16 C Boost has a selectable temperature range of 0 to 100 F 30 C bdu BOOST TEMPERATURE DURATION SETTING This parameter allows user to set the duration time the tempe...

Page 8: ...le for repairs Temperature won t settle on set point 1 Give module more time to settle on set point 2 Molding process may have a wide variation in temperature Check to see if changes in display temper...

Page 9: ...in the control module It indicates that there is more interference in the power line to the control system than the filtering in the power supply can accommodate A random occurrence is not cause for...

Page 10: ...close the alarm contacts since this is considered to be normal operation Once the Process Temperature enters the normal range of 30o 16 C from setpoint the alarm contact closure procedure will be ena...

Page 11: ...d transient pulse suppression Shorted Triac Heater Protection Highly sensitive fast acting relays cut power to load Power Line Isolation Optically and transformer isolated from AC lines Isolation volt...

Page 12: ...ent draw on the load heater and has the ability to detect a shorted or open load heater When set to rLy the module is not capable of measuring or displaying the current draw of the load heater and CAN...

Page 13: ...Phone 800 521 0546 E mail sales pcs company com Fax 800 505 3299 www pcs company com Turn To The Industry Experts...

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