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2-2 PTO Assembly Installation

Remove the (2) existing nuts and bolts that secure the 
rear guard to the rear frame of the mower. Remove 
rear right set of hardware that secures the mower fin 
to the rear frame of the mower. There are four sets of 
mounting holes on the PTO assembly P#(A0610). For 
the Pup Series, use the lower set of mounting holes. 
For the Outlaw series, use the upper set of mounting 
holes. Align the two lower holes on the PTO assembly, 
with the holes on the rear frame of the mower and 
secure using (2) 3/8”-16 x 1-1/4” HHCS P#(K1192) 
and (2) 3/8”-16 nyloc nut P#(K1216). For the Pup 
Series, you may need to drill a hole in the rear guard 
using a 5/16” drill bit. Secure the PTO assembly to the 
upper portion of the rear guard using (1) 3/8”-16 x 3-
1/4” HHCS and (1) 3/8”-16 nyloc nut. Secure the 
mower fin to the rear guard and the PTO assembly 
using (1) 5-16”-18 x 1-1/4” G8 HHCS P#(K0118) and 
(1) 5/16” nyloc nut P#(K1180). Refer to Figure 2-2a 
and Figure 2-2b.   

2-3 Belt Installation

Remove the pulley guard P#(B0075) by removing the (2) 
1/4”-20 x ½” HHSTS P#(K0353), see page 9, diagram # 
38 and #39 for part location. Loosen the (2) bolts that 
secure the gear box assembly P#(A0429) to the PTO 
mount plate (Figure 2-3a). Loosen the adjustment bolt 
P#(K0348) until the gear box assembly is at the far left 
adjustment (the gear box is moved towards the mower’s 
engine pulley). Connect the kevlar cord belt  from the 
engine pulley to the lower gear box pulley (Figure 2-3b).
For all engine sizes except for the 31HP Kawasaki, use 
the A52K belt P#(M0238). For the 31 HP Kawasaki, use 
the A53K belt P#(M0247). To tension the drive belt, turn 
the adjustment bolt clockwise until there is 1” of 
deflection, with 10-11 lbs. of pressure between the 
engine pulley and the gear box pulley. Once the correct 
tension of the belt is achieved, tighten the (2) bolts that 
secure the gear box assembly.

2-4 Cam Assembly Adjustment

The cam assembly P#(A0422), which controls the 
blower belt tension, comes from the factory pre-adjusted. 
If the belt is too tight or becomes too loose, remove the 
hair pin clip P#(K0099) from the belt tension rod 
P#(K0326) and pull the “L” end of the rod out of its hole 
in the cam assembly. The tension rod may then be 
screwed out to tighten the belt or screwed in to loosen 
the belt. Replace the “L” end into the top hole in the cam 
and replace the hair pin clip. Adjust the cam stop bolt 
P#(K1159) to allow the cam to rotate slightly over center 
when the blower is disengaged (Figure 6).

6

Mower Fin

(1) 5/16”-18 x 1-1/4” HHCS

(1) 5/16”-18 Nyloc Nut

Use Top Holes 

For Outlaw

Bottom Holes 

For Pup

(1) 3/8”-16 x 1-1/4” HHCS

(1) 3/8”-16 Nyloc Nut

Drill On 

Pup Series

(2) 3/8”-16 x 1-1/4” HHCS

(2) 3/8”-16 Nyloc Nut

Figure 2-2a

Figure 2-2b

Figure 2-3a

Figure 2-3b

PTO 

Mount Plate

Loosen 

Gear Box

Adjustment

Bolt

Gear Box

Assembly

Belt

Engine 

Pulley

Summary of Contents for 48131301

Page 1: ...OPERATOR S MANUAL PTO GRASS COLLECTION SYSTEM DESIGNED FOR ASSEMBLY OPERATION MAINTENANCE MODEL 48131301 PUP OUTLAW LIGHTNING SERIES MOWERS MANUAL PART Q0336 4 00 REV 0...

Page 2: ...shut off deck and attachment set parking brake shut off mower engine and remove spark plug wire before removing clogs or removing or replacing hose boot blower cone or performing any maintenance 9 Mo...

Page 3: ...LVED This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed it...

Page 4: ...teries and gearboxes attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warra...

Page 5: ...parts The collection system will have various parts located inside Remove and sort all parts for easy identification NOTE Before each step of assembly it will help to study the exploded drawings on p...

Page 6: ...ar box is moved towards the mower s engine pulley Connect the kevlar cord belt from the engine pulley to the lower gear box pulley Figure 2 3b For all engine sizes except for the 31HP Kawasaki use the...

Page 7: ...g this hitch is required for mounting the collection system Contact Bad Boy to purchase at 870 698 0090 Slide the short leg of the lower mount tube P B0246 into the Bad Boy bolt on hitch previously in...

Page 8: ...2 6 J4009 SHORT RUBBER STRAP W S HOOK 2 7 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 2 8 K1128 1 4 20 NYLOC NUT 2 9 C0026 GRASS DEFLECTOR 1 10 K0062 3 16 x 1 1 2 FENDER WASHER Z 4 11 K1265 BLACK PA...

Page 9: ...T GUARD 1 18 A0604 PTO HANDLE MOUNT ASSY 1 19 A0422 CAM BRACKET ASSEMBLY 1 20 K0356 3 8 16 TAPERED SET SCREW 1 21 A0603 PTO HANDLE ASSEMBLY 1 22 V1151 5 8 ID x 4 3 4 BLACK HANDLE GRIP 1 23 B0162 SKID...

Page 10: ...10...

Page 11: ...ollowing photo for clarity Always have the deflector shield mounted when mowing 2 8 Upper Frame Assembly Installation NOTE During this step it is suggested that two people install the upper frame to t...

Page 12: ...ach bolt evenly into the taper lock bushing forcing the blade to break away from the taper lock bushing If the impeller will not move carefully hit the base of the impeller between each vein with a ha...

Page 13: ...ion Slide a 8 hose clamp P J0080 over both ends of the lower hose Then proceed to slide the lower hose onto the blower cone Tighten the hose clamp The assembly should look like Figure 2 13 2 16 Lower...

Page 14: ...d Figure 2 18b To empty the bag remove the bag and bag ring by lifting and sliding rearward Grasp the loop on the bottom of the bag turn it upside down and empty the collected debris Figure 2 18c Repe...

Page 15: ...ss is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly...

Page 16: ...ation NOTE Use only white lithium based grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the grease...

Page 17: ...ty decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals Part R1050 Part R1054 Pa...

Page 18: ...18 Bad Boy...

Page 19: ...NOTES 19...

Page 20: ...With your Bad Boy Wand Attachment you will double the ability of your Bad Boy Lawn Vac Using the same powerful vacuum blower that makes your Lawn Vac work so well you will be able to get to all those...

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