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Section I

INTRODUCTION & 

DESCRIPTION

1-1 Introduction

 

This manual is provided to give you instructions on how 
to install the Peco PTO system in combination with your 
Excel Two Bag Catcher. This manual will provide 
operating instructions for the Peco PTO system only. 

NOTE:

 For all other instructions, you will refer to your 

Excel Two Bag Catcher owner’s manual and your Big 
Dog owner’s manual. 

1-2 Description

 

The grass collection system is designed for turf 
maintenance where there is a need to collect the grass 
clippings as the mower cuts the turf. It is also used for 
picking up leaves in pre-season and post-season clean-
up. The Peco blower, mounted on the right side of the 
unit, uses a belt and gearbox system from the engine 
PTO shaft. Drive train protection comes through belt 
slippage. The blower draws grass clippings from the 
discharge area of the cutting deck back to the (2) 
collection bags at the rear portion of the mower frame. 
The operator can engage the blower with a spring-lock 
engagement handle on the right side of the unit. Once 
the bags are full with clippings, they can be easily 
released for dumping. 

Section II

INSTALLATION FOR USE

2-1 Preparation Of Mower

Remove the drive belt from the engine drive pulley. From 
the underside of the engine, disconnect the wiring 
harness attached to the electric clutch. Remove the bolt 
and electric clutch from the mower. Remove the D-drive 
spacer using an arbor press or equivalent. On removal, 
adjacent bearing OUTER race must be supported or 
bearing damage may occur. Refer to Figure 2-1a. 

The engine pulley assembly must be installed using an 
arbor press or equivalent. Upon Installation, opposite 
bearing inner race must be supported or bearing 
damage may occur. Refer to Figure 2-1c.

Once the Engine Pulley Bushing is installed, reattach 
the clutch assembly to the mower and then review 
Figure 2-1c.

For Kohler Engines:

 Use engine pulley bushing 

stamped with the #12 on the bushing, P#(S0197).

       

For Kawasaki Engines:

 Use engine pulley bushing 

stamped with the #1 on the bushing, P#(S0172). Fasten 
the engine pulley to the electric clutch assembly using 
(1) Clamp Washer P#(K0278), (1) 7/16” hi-collar lock 
washer P#(

) and (1) 7/16”-20 x 4-1/2” HHCS 

K0140

P#(K0427) as shown in Figure 2-1d. The added pulley 
will power the collection system. Torque the bolt to 55 
ft./lbs. Re-connect the wiring harness to the clutch and 
re-connect the drive belt. 

5

PRESS

Figure 2-1a

PRESS

Figure 2-1b

Engine Pulley Bushing Installation

Electric Clutch

Figure 2-1d

Engine Pulley

Bushing

Hex Bolt

Lock Washer

Pulley

Bushing

Number
Located

Here

Figure 2-1c

Clamp Washer

Pulley

Engine Pulley Assembled Into Electric Clutch

Summary of Contents for 52020901

Page 1: ...PTO POWER SYSTEM ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0426 REV 0 MODEL 52020901 MODEL 52120901 P P P PECO PECO PECO PECO PECO PECO P P P P P P P P P P PECO PECO PECO R DESIGNED FOR THE BIG DOG...

Page 2: ...ainer be kept only half full when negotiating any slopes Start mowing on slopes when the container is empty and never mow slopes greater than 15 degrees 11 Inspect your lawn and remove any foreign obj...

Page 3: ...is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure...

Page 4: ...d to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of New PECO Inc under this warranty shall be terminated...

Page 5: ...e drive pulley From the underside of the engine disconnect the wiring harness attached to the electric clutch Remove the bolt and electric clutch from the mower Remove the D drive spacer using an arbo...

Page 6: ...ulley guard P B0478 and 3 1 4 20 x 1 2 HHSTS P K0353 from the PTO assembly in preparation for the belt installation Refer to Figure 2 3b 2 4 Belt Installation Removal and Adjustment Installation Remov...

Page 7: ...owards The Mower Wrap Belt Around Both Pulleys Secure With PTO Mount Pin and Hair Pin Clip Replace Guard and Hardware Figure 2 4a Figure 2 4b Figure 2 4c Figure 2 4d Check Tension At Center Of Belt Ad...

Page 8: ...ference 2 7 Upper Hose Installation Attach the lid assembly to the frame mounting tube Slide one end of the 6 x13 hose onto the blower housing Slide the other end of the hose onto the inlet tube on th...

Page 9: ...HOSE CLAMP PECO PTO ASSEMBLY EXCEL TWO BAG CATCHER UPPER HOSE LOWER HOSE EXISTING HOSE CLAMP DECK CHUTE BLOWER CONE 9 Figure 2 8b...

Page 10: ...blade assembly P A1839 from the PTO shaft Remove the key P J0254 from the PTO shaft To Replace Insert the key P J0254 into the keyway slot on the PTO shaft Align the keyway slot on the bushing of the...

Page 11: ...type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The PTO Assembly A To disengage the PTO assembly slide the engagement han...

Page 12: ...RENCE 4 2 Lubrication NOTE Use only white lithium based grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re gr...

Page 13: ...HER FOR YEAR 2011 2012 MANUAL Q0426 A1823 UNIT ASSEMBLY 1 V0016 BLOWER CONE 6 1 HB0463 UNIT HARDWARE BAG 1 HB0464 ENGINE PULLEY HARDWARE BAG 3 J1000 HOSE CLAMPS REVISED 2 11 2013 1 M0255 A54K KEVLAR B...

Page 14: ...14...

Page 15: ...15 A1815 PTO ASSEMBLY EXPLODED PARTS VIEW...

Page 16: ...2 20 K1215 3 8 16 FLANGE NUT 8 21 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 4 22 k1150 1 4 20 x 2 1 4 HHCS 2 23 K1126 1 4 20 FLANGE NUT 4 24 K1202 3 8 16 x 4 1 2 HHCS G5 2 25 k1216 3 8 16 NYLOC NU...

Page 17: ...17 A1841 3 BLADE PTO ASSEMBLY EXPLODED PARTS VIEW...

Page 18: ...8 16 x 1 HHCS 2 21 K0037 1 4 Flat Washer 75 OD x 314 ID x 060 T 4 22 k1150 1 4 20 x 2 1 4 HHCS 2 23 K1126 1 4 20 FLANGE NUT 4 24 K1202 3 8 16 x 4 1 2 HHCS G5 2 25 k1216 3 8 16 NYLOC NUT 2 26 K0348 3...

Page 19: ...BASURA CON LA HOJA EN MARCHA PELIGRO PELIGRO PELIGRO NEVER USE HANDS TO CLEAR DEBRIS WITH BLOWER RUNNING Part R2007 Never Use Hands Label DANGER DANGER DANGER R2008 R2008 R2008 HOJA ROTANTE DEDOS MAN...

Page 20: ...19...

Page 21: ...NOTES...

Page 22: ...10 WALDEN DRIVE ARDEN NORTH CAROLINA 28704 800 438 5823 OR 828 684 1234 FAX 828 684 0858 EMAIL peco lawnvac com WEBSITE www lawnvac com P PECO PECO P P P P PECO PECO PECO...

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