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f. Remove glands (17), and mechanical seal stationary 
elements (65). Remove mechanical seal rotating 
elements (80). 
 
g. Unless shaft sleeves (14 & 14A) are being replaced, 
there is no need to remove the shaft collars (80A). 
 
h. Loosen shaft sleeve set screws then loosen shaft 
sleeves (14 & 14A) with a spanner wrench. Sleeve (14) 
has right-hand thread, sleeve (14A) has left-hand thread. 
Remove sleeves from shaft. 
 

NOTE 

A seal between the shaft and sleeve is made with an O-
ring (14B) in a groove in the sleeve. Use care not to 
damage the O-ring. 
 

NOTE 

The interference between impeller hub ID and shaft OD 
meets ANSI B4.1 standards for “Preferred Limits and 
Fits for Cylindrical Parts” and corresponds to standard fit 
LC-1. 
 
i. Remove impeller (2) and impeller key (32) from     
shaft (6). 
 
1-4. CLEANING. Clean all metal parts (except bearings) 
with a solvent. Use a bristle brush (NOT metal or wire) to 
remove tightly adhering deposits. A fiber scraper may be 
used to remove the gasket and shellac from casing 
flanges. 
 
 
2-1. INSPECTION. Visually inspect parts for damage 
affecting serviceability or sealing. Emphasize inspection 
of mating parts having relative motion – wear rings   and 
mechanical seal faces. Perform detail inspection as 
follows:   
 
a. Check all O-rings and bearing cover gaskets for 
cracks, nicks or tears. Replace if defective in any way.  
b. Mount the shaft between centers or on vee blocks. 
Check for eccentricity throughout entire length with a dial 
indicator; eccentricity must not exceed 0.003 inch  total 
indicator reading. Check that threads are clean and 
sharp. Surfaces on which bearings mount must be 
smooth, have a finish of 32 micro inches or better, and 
the shoulders square and free from nicks. 
c. Measure the OD of the impeller wear surface or 
impeller ring (8) and the ID of the casing ring (7). 
Compute the diametrical clearance (ID minus OD) and 
compare with the limits given in Table I. If measured 
diametrical clearance exceeds two times values in Table 
I, repair to restore design clearance is recommended. ID 
surface of casing ring must be smooth and concentric 
with ring OD. 
d. Examine impeller passages for cracks, dents, gouges 
or embedded material. 
e. Examine the mechanical seal for wear at the seal 
faces and for damage to the bellows. Replace the com- 
 

4851959 
 

a. Blow dry with clean dry compressed air. 
 

Peerless Pump does not recommend reuse of ball 
bearings after removal from the shaft. If you choose to 
clean and consider reuse, proceed as follows. 

b. To clean ball bearings, remove bearings from housings. 

c. Place bearings in wire basket so there is space for 
cleaner to reach all parts. 
 
d. Immerse in Stoddard solvent. Agitate basket until 
grease is thoroughly loosened and can be flushed out. 
 
e. Place bearings on a screened surface. 
 
f. Using a spray gun with air filter and clean Stoddard 
solvent, flush each bearing until all grease and sludge is 
removed. 
 
g. Blow solvent out of bearings with dry filtered air.  
 
h. Lubricate bearings immediately after cleaning with light 
spindle oil and place them in a covered container. 
 
i. Do not spin bearings during cleaning. 
 
1-5. REMOVAL OR REPLACEMENT. Refer to the 
Disassembly Instructions for disassembly to the point of 
removing bearings from the shaft. Normally, they should 
be removed only to clean and inspect after operating 
trouble is traced to the bearings.  
 
 

SECTION II – INSPECTION AND REPAIR

plete seal if scoring or hardening of the bellows is 
evident, or if the lapped seal faces are cracked, nicked 
or scored. 
2-2.  REPAIR. Make needed repairs in the following 
manner: 
 
a. If ID of casing rings (7) is grooved, scored or 
eccentric, replace the casing rings. 
 
b. If impeller wear surfaces or impeller rings (8) are 
defective, the impeller must be machined to install new 
impeller rings. Be sure machining is concentric with 
impeller bore. Use care NOT to reduce hub OD when 
machining off old impeller rings. 
 

TABLE I 

IMPELLER/CASE WEAR RING 

DIAMETRICAL CLEARANCE 

.015/.019 .018/.022 

 

2AE11  3AE9   3AE14 

 4AE10  4AE11 4AE12 
 5AE8    5AE11 5AE12 
 5AE14              6AE10 
 6AE11  6AE12  6AE14 
 6AE16  6AE18  8AE12 
 8AE13  8AE15  8AE17 
 8AE20   10AE12 
 10AE14   10AE20 

10AE16 

 

4

Summary of Contents for AE Series

Page 1: ...t part of your pump installation and should be preserved in a convenient location for ready reference If these instructions should become soiled obtain a new copy from Peerless Pump Company include pump model and or serial number with your request Peerless Pump Company These instructions are prepared for a pump with grease or oil lubricated bearings and mechanical seals in the stuffing boxes Optio...

Page 2: ...lower casing split flange to separate the upper and lower casings Turn the jack screws back below the split flange surface to avoid reassembly interference 4851959 In the event notwithstanding the terms of this agreement it is determined by a court of competent jurisdiction that an express warranty has been given by Seller to Purchaser with respect to the head capacity or other like performance ch...

Page 3: ...using Cover 37 Outboard Bearing Housing Cover 40A Inboard Deflector 40B Outboard Deflector 41 Inboard Bearing Housing Cap 43 Outboard Bearing Housing Cap 46 Coupling Key 47 Inboard Bearing Cover Seal 65 Seal Mechanical Stationary Element 73A Casing Gasket Not Shown 73B Bearing Cover Gasket 80 Seal Mechanical Rotating Element 80A Shaft Collar 123 Bearing End Cover 169 Bearing Housing Seal FIGURE 1 ...

Page 4: ...n Table I repair to restore design clearance is recommended ID surface of casing ring must be smooth and concentric with ring OD d Examine impeller passages for cracks dents gouges or embedded material e Examine the mechanical seal for wear at the seal faces and for damage to the bellows Replace the com 4851959 a Blow dry with clean dry compressed air Peerless Pump does not recommend reuse of ball...

Page 5: ...on impeller g Lightly lubricate the O D of the shaft sleeves 14 14A and install the mechanical seal rotating elements 80 over the shaft sleeves h Lightly lubricated the O rings on the O D of the TABLE II TORQUE VALUE FT LB SIZE INCH MEDIUM CARBON STEEL SAE J429 GRADE 5 105 120 000 PSI TENSILE MEDIUM CARBON ALLOY STEEL SAE J429 GRADE 8 150 000 PSI TENSILE 1 4 7 8 8 9 3 8 23 25 32 34 1 2 59 62 76 83...

Page 6: ... service 1 Month Light approximately 10 hour week Room relatively free of dust and damaging atmosphere 1 Year 4851959 TABLE IV AMOUNT OF GREASE FOR BALL BEARINGS OUNCES GRAMS BEARING SIZE 1 28 206 305 2 56 207 306 2 1 4 63 208 307 2 1 2 70 210 308 3 1 2 100 212 310 4 1 2 128 213 311 GREASE SPECIFICATION Use Lithium soap base worked penetration meeting NLGI Grade 2 specifications Minimum dropping p...

Page 7: ...ltage or motor over load Other drives increase driver speed when possible Check to see that all discharge valves are opened and the discharge line is free from obstructions In some cases the installation has to be altered or a pump of suitable rating must be provided Check NPSH requirements of pump and increase system NPSH accordingly Check the impeller assembly for correct rotation either by remo...

Page 8: ...lace foundation Replace bearings Check lubricants for proper grade Check pump alignment Always obtain new trim diameter from Peerless Pump Company representative SPARE PARTS To keep delays to a minimum when pump repairs are required we suggest that the following spare parts be stocked a One set of bearings 16 18 bearing seals 47 169 and bearing cover gaskets 73B b One set of shaft sleeves 14 14A a...

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