Peerless Pump HYF, Installation, Operation And Maintenance Manual

TECHNICAL INSTRUCTIONS

4853989
10/ 2003

Our policy is one of continuous improvement and we reserve the right to alter specifications of our products at any time.

- 1 -

CONTENTS

1

INTRODUCTION

.............................................................................................................................................................. 3

1.1

GENERAL ............................................................................................................................................................. 3

1.2

WARRANTY.......................................................................................................................................................... 3

1.3

PUMP IDENTIFICATION....................................................................................................................................... 4

1.4

HEALTH and SAFETY .......................................................................................................................................... 4

1.4.1

GENERAL ................................................................................................................................................... 4

1.4.2

SPECIFIC RECOMMENDATIONS .............................................................................................................. 4

2

INSTALLATION

................................................................................................................................................................ 6

2.1

RECEIVING PUMP ............................................................................................................................................... 6

2.2

TEMPORARY STORAGE ..................................................................................................................................... 6

2.3

PREPARATION..................................................................................................................................................... 7

2.4

LOCATION ............................................................................................................................................................ 7

2.5

FOUNDATION....................................................................................................................................................... 7

2.6

INSTALLATION OF BASE PLATES ...................................................................................................................... 7

2.7

ALIGNMENT PROCEDURE .................................................................................................................................. 11

2.7.1

ANGULAR ................................................................................................................................................... 12

2.7.2

PARALLEL .................................................................................................................................................. 12

2.7.3

AXIAL .......................................................................................................................................................... 12

2.8

SUCTION and DISCHARGE PIPING .................................................................................................................... 12

3

OPERATION

.................................................................................................................................................................... 13

3.1

BEFORE STARTING (After Installation or Maintenance)....................................................................................... 13

3.2

STARTING ............................................................................................................................................................ 13

3.3

RUNNING.............................................................................................................................................................. 14

3.4

STOPPING............................................................................................................................................................ 14

TABLE 1

FAULT FINDING CHART ..................................................................................................................................... 15

TABLE 2

FAULT RECTIFICATION CHART ........................................................................................................................ 16

4

MAINTENANCE

................................................................................................................................................................ 17

4.1

ROUTINE MAINTENANCE ................................................................................................................................... 17

4.2

LUBRICATION ...................................................................................................................................................... 17

TABLE 3

BEARING RE-GREASING INTERVALS............................................................................................................... 17

4.3

BEARINGS - GENERAL........................................................................................................................................ 18

4.4

SOFT PACKED SEALING..................................................................................................................................... 19

TABLE 4

ROUTINE MAINTENANCE CHART ..................................................................................................................... 20