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                      Table II                                                                                         TABLE III 

                                               GREASING FREQUENCY

 

                                              (See Table IV for amounts) 

 

TORQUE VALUE CHART 

  TORQUE VALUT (FT.-LB) 

 
SIZE  
INCH 

MEDIUM CARBON 

STEEL. SAE 5 

105-120,000 PSI 

 

3/4 

 

210-225 

 

7/8 305-325 

1 450-475 

1-1/8 605-635 

1-1/4 850-890 

1-1/2 1465-1525 

SERVICE 

Normal, 8-hour day operation, 
Room free of dust and damage- 
ing atmosphere. 

GREASE EACH 

 

6 Months 

Severe, 24-hour day operation. 
Room with moderate dust 
And/or damaging atmosphere, 
or outdoor service. 

 
 

1 Month 

Light, approximately 10-hour 
week. Room relatively free of 
dust and damaging atmosphere. 

 
 

1 Year 

TORQUE VALUES SHOWN ARE FOR                                                            

TABEL IV

               

CLEAN & LUBRICATED THREADS:                                                        

AMOUNT OF GREASE 

GASKETED JOINTS.                                                                              

  FOR BALL BEARINGS 

STUDS MUST BE DRIVEN TIGHT IN 
LOWER WHEN USED. 
INSTALL UPPER CASE, TIGHTEN CENTER 
NUT (OR CAP SCREWS), THEN WORK OUT 
FROM CENTER TO EACH SIDE. TIGHTEN- 
ING WITH TORQUE WRENCH AS SHOWN 
ON CHART. 

                                                                                  

TABLE V 

TROUBLES 

TROUBLE  

 

PROBABLE CAUSE 

 

REMEDY 

 

Failure to deliver liquid or sufficient 
pressure. 

Pump not primed. 
 
Pump not up to speed. 
 
 
Discharge head too high. 
 
 
 
 
 
Insufficient available NPSH. 
 
Incorrect direction of rotation. 
 
 
 
Air leaks in suction line or through stuffing 
boxes. 
 
 
Impeller passages restricted 
Worn wearing rings. 
Damaged impeller. 
Foot valve too small or restricted by dirt.

 

Re-prime. 

Check for low motor voltage or motor over- 
load. Other drives, increase driver speed 
when possible. 

Check to see that all discharge valves are 
opened and the discharge line is free from 
obstructions. In some cases, the installation 
has to be altered or a pump of suitable rating 
must be provided. 

Check NPSH requirements of pump and  
increase system NPSH accordingly. 

Check the impeller assembly for correct rotation 
either by removing upper case or through 
priming connection. Check rotation of driver. 
 
Tighten packing. Check for air leaks between sleeve 
and shaft and replace O-ring if there is an air leak. 
Check all suction line joints 
For bad gaskets and loose joints.  
Disassemble the pump and clean impeller. 
Replace worn parts. 
Replace or repair impeller. 
Replace with adequate size foot valve or clean 
foot valve.

 

Pump loses prime after starting 

Air leaks in suction line. 
 
 
 
 
Insufficient available NPSH 

Tighten packing. Check for air leaks between 
sleeve and shaft and replace O-ring if there 
is an air leak. Check all suction line joints 
for bad gaskets and loose joints. 
 
Check NPSH requirements of the pump and 
increase the system available NPSH 
accordingly.  

2883819 

OUNCES

GRAMS MODEL 

1.3 
1.4 
3.0 
4.5 

36.4 
39.2 
84.0 

126.0 

1 1/2TUT7, 1 1/2TUT7G4, 

2TUT8, 2TUT8A4, 2TUT9, 

2TUT9A5,3TUT9, 3TUT9A4, 

4TUT10, 4TUT10A4, 

4TUT10G4  

11 

Summary of Contents for TUT 4-Stage

Page 1: ...replace or adjust Equipment or parts without Seller s prior written approval Seller is relieved of any further obligation to Purchaser under this section with respect to such Equipment or parts unless such repair replacement or adjustment was made after Seller failed to satisfy within a reasonable time Seller s obligations under this Paragraph of the manufacturer and may also result in bodily inju...

Page 2: ...und housings 31 33 to remove Do not cock or force housings off as to do so may damage the 2883819 without the consent of Peerless Pump Company or its authorized representatives Disregard of this warning can result in pump failure and serious personal injury or death SECTION 1 DISASSEMBLY bearings 16 18 or the oil seal 107 e Loosen and remove bearing locknut 22 and lock washer 69A f Remove bearings...

Page 3: ...Casing Ring 58 Inter stage Sleeve 7A Left Hand Casing Ring 58A Inter stage Sleeve A 13 Packing 63 Stuffing Box Bushing 14 Shaft Sleeve 68 Shaft Collar 16 Outboard Bearing 69A Bearing Lock washer 17 Packing Gland 73A Casing Gasket Not Shown 17B Gland Bolt 73B Bearing Cover Gasket 18 Outboard Bearing 113 Inter stage Bushing 22 Bearing Locknut 113A Inter stage Bushing A 29 Lantern Ring 127 Seal Pipin...

Page 4: ... Shaft Collar 14 Shaft Sleeve 69A Bearing Lock washer 16 Outboard Bearing 73A Casing Gasket Not Shown 17 Packing Gland 73B Bearing Cover Gasket 17B Gland Bolt 107A Oil Retaining Shield 18 Outboard Bearing 113 Inter stage Bushing 22 Bearing Locknut 113A Inter stage Bushing A 29 Lantern Ring 125 Constant Level Oiler Not Shown 31 Inboard Bearing Housing 127 Seal Piping 32 Impeller Key 128 Inter stage...

Page 5: ...ing Ring 53 Base 7A Left Hand Casing Ring 56 Balancing Disc 13 Packing 58 Inter stage Sleeve 14 Shaft Sleeve 63 Stuffing Box Bushing 16 Outboard Bearing 68 Shaft Collar 17 Packing Gland 69A Bearing Lock washer 17B Gland Bolt 73A Casing Gasket Not Shown 17D Gland Flange 73B Bearing Cover Gasket 18 Outboard Bearing 76 Balance Disc Key 22 Bearing Locknut 113 Inter stage Bushing 29 Lantern Ring 115 Ba...

Page 6: ...8 Inter stage Sleeve 14 Shaft Sleeve 63 Stuffing Box Bushing 16 Outboard Bearing 68 Shaft Collar 17 Packing Gland 69A Bearing Lock washer 17B Gland Bolt 73A Casing Gasket Not Shown 17D Gland Flange 73B Bearing Cover Gasket 18 Outboard Bearing 76 Balance Disc Key 22 Bearing Locknut 113 Inter stage Bushing 29 Lantern Ring 115 Balance Disc Ring 31 Inboard Bearing Housing 125 Constant Level Oiler Not ...

Page 7: ...R SHAFT IN CONTACT WITH THE INNER RING OF THE BEARING 3 APPLY HAMMER ALTERNATELY AT OPPOSITE POINTS AVOID COCKING USING A BEARING PULLER 1 PLACE BEARING PULLER BEHIND BEARING INNER RING SET PULLER JAWS SO THAT THEY WILL NOT SLIP OVER THE INNER RING AND DAMAGE SPARATOR OR SHIELD WHEN PRESSURE IS APPLIED 2 FORCE BEARING OFF SHAFT BY A STRAIGHT PULL DO NOT COCK BEARINGS USING AN ARBOR PRESS 1 REST TH...

Page 8: ...le I FIGURE 5 2883819 d Place bearing on a screened surface e Using a spray gun with air filter and clean Stoddard solvent flush each bearing until all grease and sludge is removed f Blow solvent out of bearings with dry filtered air g Lubricate bearings immediately after cleaning with light spindle oil and place them in a covered container h Do not spin bearings any time during cleaning 2 2 REPAI...

Page 9: ...No 4 The outboard bearings are two single row angular contact bearings mounted in the duplex DB mounting p Install bearing lock washer 69A and locknut 22 oil thrower and tighten against the outboard bearing q Install gaskets 73B on bearing covers Cut replacement gaskets from 1 16 inch No 444 Vellumoid r Slide the housings 31 33 over the bearings Tap lightly and evenly around the end as necessary D...

Page 10: ...tions and location environment Table II should be used as a guide for grease re lubrication Oil bottles should have a visible supply at all times b Oil Pumps are shipped without oil in the bearing housings Be sure to fill and adjust constant level oilers before initial start of pump See Figure 9 1 Adjust dust cap to lowest possible position on base fittings 2 The pipe nipple and base fitting must ...

Page 11: ...mpeller Foot valve too small or restricted by dirt Re prime Check for low motor voltage or motor over load Other drives increase driver speed when possible Check to see that all discharge valves are opened and the discharge line is free from obstructions In some cases the installation has to be altered or a pump of suitable rating must be provided Check NPSH requirements of pump and increase syste...

Page 12: ...e foundation Replace bearings Check lubricants for proper Grade Check pump alignment Check for Condensation on water cooled bearings Always obtain new trim diameter from Peerless Pump Company representative 3 6 SPARE PARTS To keep delays to a minimum when pump repairs are required we suggest that the following spare parts be stocked The number of each part required depends upon the application For...

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