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90PUNTPI11 – 90PUNTPI12 – 90PUNTPI13 – 90PUNTPI21 – 90PUNTPI22 – 90PUNTPI23 

- 14 - 

 
 

 

1.2  

GENERAL SAFETY WARNINGS

 

THE FAILURE TO OBSERVE THESE WARNINGS AND/OR ANY MODIFICATION OF OR TAMPERING WITH THE WELDING 
MACHINE WILL RELEASE THE MANUFACTURER FROM ANY LIABILITIES IN THE CASE OF ACCIDENTS TO PEOPLE OR 
DAMAGE TO THINGS AND/OR TO THE WELDING MACHINE ITSELF. 

Before turning the welding machine on it is essential 

that the user knows how to carry out all the operations described in this manual. The manual is an integral of the machine 
and must be kept until it is disposed of. 

 

RESIDUAL RISKS: 

By residual risks we mean any hazard that could not be totally eliminated with the design or protection means 

and any potential hazard that is not evident. 

 

There must not be excessive quantities of dust, acids, corrosive substances or gases etc., on the premises except those 
generated by the welding machine. 

We recommend keeping an extinguisher near the workstation.

 

 

 

It must not be excessively humid on the premises. 

We recommend using an insulating platform. 

All maintenance jobs must be done on the machine only after having disconnected it from the electricity mains. 

Warning

: high tension stored (600 VDC). Before doing anything inside the welding machine wait at least 6 minutes after 

having cleared the voltage 

 

 

 

Be  very  careful  where  your  hands  are  put  when  operating  the  welder;  always  keep  them  away  from  the  area  of  the 
electrodes and from the moving parts during the welding cycle and maintenance. 

 

 

The  strong  magnetic  field  generated  by the welding machine during welding can be very dangerous for those with 
pace-makers. Watches and electronic devices in general placed nearby can be damaged. 
Some good sense must be used to reduce the exposition of the human body to the electromagnetic fields: 
keep the cables and the welding clamps as far away as possible from the body. 
Do not stand between the two cables of the spotter; possibly keep both cables on the same side of the body. 

 

 
Only use the spot welder on a horizontal plane. If it slants more than 15° with respect to the floor it could tip over. 

 

An incorrect adjustment of welding pressure, an erroneous setting of parameters or malfunctioning of the pneumatic 
system can all cause squirts of melted material during welding. 

 
 

 

The spot-welder must only be used on a horizontal plane. An inclination of more than 15° with respect to the floor 
could cause tipping over. An erroneous adjustment of the welding pressure, a wrong setting of the parameters or bad 
functioning of the pneumatic system may cause splashes of melted material during welding. 
The welding clamp and the spotter are connected to the same source of current. When one of these devices is used, 
the  other  is  always  under  live.  The  tool  that  is  not  used  must  therefore  be  put  away  in  the  appropriate  insulated 
bracket.  Otherwise,  there  may  be  splashes  of  welding  material  and  sparks  that may damage the equipment or be 
dangerous for the operators. 

 

 
The electrodes become very hot during welding. Do not touch them with your bare hands immediately after welding. 

 

 

1.3  

PREVENTION MEASURES TO BE TAKEN BY THE USER

 

 

We recommend wearing safety glasses. 

 

The user must observe the safety instructions given on the welding machine. 

 

Personal protection gear must comply with and be certified by current standards. 

 

Signs must be placed in the vicinity of the machine relative to the risks that call for personal protection gear. 

 

It is compulsory that the user observe the accident prevention laws in force in his country. 

 

Just  one  operator  who  has  been  specifically trained to use welding machines and welding equipment can use the 
welding machine. 

 

Install a suction unit if the material to be welded produces fumes. 

 

The operator must wear glasses to protect his eyes against squirts of melted material, a protective apron and leather 
gloves.  

 

The operator must avoid wearing metal objects (bracelets, watches etc.) 

 

Routine and extraordinary maintenance jobs must only be done on the machine after having disconnected the power 
sources (electricity, pneumatic power). 

 

Make sure the machine is earthed effectively and protected by a suitable residual current circuit breaker (RCB) or 
ground fault circuit breaker (GFCB). 

Summary of Contents for 90PUNTPI11

Page 1: ...3 5 Checking spot quality 3 6 Operating guide 3 6 1 Operating guide for autobody repair works 3 7 Description of the welding control unit 3 8 How to eliminate welding defects 4 MAINTENANCE INSTRUCTIONS 4 1 Maintenance information 4 2 Guide to maintenance 1 GENERAL INSTRUCTIONS 1 1 MANUFACTURER AND WELDING MACHINE IDENTIFICATION DATA Manufacturer data P E I POINT SRL Via Martin Piva 34 35010 Limena...

Page 2: ...a horizontal plane If it slants more than 15 with respect to the floor it could tip over An incorrect adjustment of welding pressure an erroneous setting of parameters or malfunctioning of the pneumatic system can all cause squirts of melted material during welding The spot welder must only be used on a horizontal plane An inclination of more than 15 with respect to the floor could cause tipping o...

Page 3: ... Welding cable length mm 2500 2500 Welding cable section mm 150 150 Arms diameter mm 20 20 Electrodes diameter mm 12 12 PNEUMATIC WELDING GUN 370 Welding capacity on steel mm 3 3 3 3 Electrodes force daN 370 370 Welding cable length mm 2500 Welding cable section mm 150 Arms diameter mm 24 24 Electrodes diameter mm 12 12 PNEUMATIC WELDING GUN 560 Welding capacity on steel mm 3 3 3 3 Electrodes forc...

Page 4: ... diameter mm 12 12 PNEUMATIC WELDING GUN 560 Welding capacity on steel mm 3 3 3 3 Electrodes force daN 560 560 Welding cable length mm 2000 Welding cable section mm 200 Arms diameter mm 24 24 Electrodes diameter mm 12 12 SPOTTER GUN single sided Gun cable length mm 2500 2500 Ground cable length mm 2500 2500 Gun and ground cable section mm 150 150 1 5 INTENDED AND NON INTENDED USE The failure to ob...

Page 5: ...e the machine is going to be used must be suitably illuminated for both production and maintenance free from dust acids corrosive substances or gases with temperatures ranging between 5 C and 40 C Altitude must be less than 1000 metres Relative air humidity 50 up to 40 C 90 up to 20 C Floor The machine must be put on a flat surface that must also be able to withstand its weight 2 2 ENERGY REQUIREM...

Page 6: ...et welding parameters on the control unit see next paragraph It is possible to use only clean water or water and glycol monopropylene with the following percentage Coolant liquid Ambient temperature C Glycole percentage 0 5 14 10 23 15 30 3 3 GETTING READY TO WELD WELDING CYCLE The welding cycle consists of three basic times Squeeze time it is the interval of time between the start of the cycle an...

Page 7: ...eze time Wear individual protection gear gloves glasses aprons etc Starting Gun Press the red push button to bring the electrodes to the point to be welded Once squeeze time has elapsed current will start passing between the sheets determining the welding spot Press black push button in order to clamp work piece without welding if clamping position is correct it is possible to complete the weld se...

Page 8: ...de welding preparation CLEAN BOTH SIDE OF THE 2 METAL SHEETS Clean both sides of the sheet metal on the area of the welding spot to insure a good electric contact between the electrodes and the metal sheets and between the sheets surfaces Single side gun electrode sharpening Sharpen the electrodes with a file The electrode shape should be regular and not flat typically round or conic Single side w...

Page 9: ...electrodes Increase squeeze time Increase force on the electrodes Reduce welding current The mark on the welded pieces is too pronounced Electrodes diameter is insufficient Force on the electrodes is too strong Welding current is too high Welding time too long Change the electrodes with ones of a suitable diameter Reduce pressure Reduce welding power time and current Spot strength is not good enou...

Page 10: ... tightness of the PE terminal q check condition of the electric contacts microswitches q check condition of the setting keypads potentiometers q see if there is any noise coming from secondary connections that have not been fixed properly q check that all the signalling lights are in proper working order Compressed air circuit q check for any air leaks q check line pressure welding pressure force ...

Page 11: ...ding control unit terminals Compressed air circuit q check the proper working order of the filter regulator gauge FRG unit q change any damaged connections q empty the air line filter When the welding machine is not going to be used If the welding machine is not going to be used for some time there are a few things that need doing to prevent damage q lock the cylinder in the completely retracted p...

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