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Note:  Position shims to ensure they allow at least 

1/2" from the exterior surface of the window to 

allow for placement of backer rod and sealant.

4

 SETTING AND FASTENING THE WINDOW

AWNING/CASEMENT

A. 

Insert the window and center it in the opening to allow 

clearance for shimming.

Note:  Use of a suction cup on the glass will assist in 

handling the window.

Note:  Each existing window frame and wall depth will vary 

in different applications; therefore there is not a standard 

measurement for the overhang of the window frame to 

the exterior or for the distance from the interior face of 

the window to interior trim. When performing Steps 4B 

thru 4D, installing the frame screws, be sure to keep the 

distance consistent all around the window.

Note:  On the exterior, there must be 

enough room for backer rod and 3/8" 

sealant bead.

B. 

Insert shims between the window and 

the opening

 at the top two anchor 

hole locations in the window jambs. 

Keep shims back 1/2" from interior face of window.

NOTE

4A

AWNING/

CASEMENT

C. 

Fasten the window near the top of the opening

 by 

driving 2-1/2" long wood screws through the top two 

holes at the jambs and into the opening sides.

D. 

Plumb and square the window. 

Insert shims between the window 

frame and the rough opening at the 

anchor hole locations in the window 

frame. Keep shims back 1/2" from 

interior face of window.

Note:  Install shims per Shim and 

Fastener Guide.  DO NOT over shim.

E. 

Check the interior reveal.

 Make sure 

the measurement from the interior 

face of the window to the interior face of 

the window to the interior face of the wall is 

equal at several points around the window.

F. 

If additional installation holes are needed;

 

drill a 3/16" installation hole through both 

the interior and exterior walls of the frame.

Interior 

Shim

2-1/2" Screw 

4B

4C 

4D 

2 0  3 0  40 

5 0  6 0  70 

INCHES 

mm 

4E 

G. 

Fasten the window in the opening by driving 

the 2-1/2" long screws 

through each pre-

drilled hole in the window frame, through the 

shims and into the rough opening.

Note:  Drive screws per the Awning/Casement Shim and Fastener Guide.

H. 

Insert the construction handle into the lock lever location and unlock the window.

 

Remove the handle. Place the construction crank handle over the roto operator 

stud. Open and close each sash to verify the smooth operation and alignment 

of sash locks with sash strikes. Check and adjust shims as needed. Remove the 

construction handle.

3/16"

3/16"

4F

EXTERIOR

Summary of Contents for 80YV0102

Page 1: ...ALLED EXTERIOR INSERT REPLACEMENT WINDOW EXISTING WINDOW EXTERIOR REMOVE EXISTING SASH and STOPS EXTERIOR Always read the Vinyl Window and Door Limited Warranty before purchasing or installing Vinyl W...

Page 2: ...e existing window frame and repair or replace any defective or rotted wood parts Remove or seat any nails B Clean the opening of any dirt debris or excess old paint before proceeding Chisel off any hi...

Page 3: ...ame cover removal steps are for Casement Standard Awning Fixed Awning Casement and Large Awning The steps are similar for each but the order in which covers are removed will vary depending on the wind...

Page 4: ...behind the cover While keeping tension on the tool pull the tool away from the frame to start releasing the cover barbs from the frame kerfs B3 Cross Section of Interior Frame Cover with Tool Placeme...

Page 5: ...of the cover Slide the tool over while pulling up on the cover Continue along the length of the cover until it is removed C4 C4 NOTE Cover support bracket AWNING CASEMENT D Remove Interior Frame Cove...

Page 6: ...les at the jambs and into the opening sides D Plumb and square the window Insert shims between the window frame and the rough opening at the anchor hole locations in the window frame Keep shims back 1...

Page 7: ...hole through the mullion plates at the factory drilled anchor holes prior to inserting screws 42 Frame Width Vent Fixed Casement Large Awning 42 Frame Width Vent Fixed Casement Large Awning Mullion p...

Page 8: ...g Mullion plate If Frame Width 42 top and bottom screws are optional Mullion plate 3 High Combination Vent Fixed Casement Standard Awning Large Awning Number of factory drilled fastener locations may...

Page 9: ...renced in Step C4 inside the stop as shown While holding the support in place position the cover to align the cover barbs with the frame kerfs Press the cover barbs into the kerfs while working toward...

Page 10: ...ealant O If additional installation holes are needed drill a 5 32 installation hole through both the interior and exterior walls of the frame Counter drill a 3 8 hole through the interior wall only of...

Page 11: ...ion and the rough opening Follow foam manufacturer s instructions C Insert jamb hole plugs provided into each screw hole for single hung and double hung units Interior Finish or Trim The space between...

Page 12: ...the crank handle onto the stud Unlock open window then close and lock window E Fold the crank handle down and check alignment of knob with the pocket Note You may need to adjust the crank position on...

Page 13: ...he cam and lever meet Interior B Stop removed to show the lever and cam C AWNING CASEMENT E Push the screwdriver against the lock cam and rotate the bottom of the blade toward the lock lever This will...

Page 14: ...lla products in accordance with Pella installation instructions or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems The determinat...

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