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B. 

Check the window operation

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Note:  If the window does not operate correctly, check to make sure it is still plumb, level, 
square, and the jambs are not bowed. If adjustments are required, remove the foam with 
a serrated knife. Adjust the shims, and reapply the insulating foam sealant.

C. 

Inspect the interior and carefully trim all excess foam sealant

 if needed.

5

INTERIOR SEAL

CAUTION: Ensure use of low pressure polyurethane window and door insulating foams 
and strictly follow the foam manufacturer’s recommendations for application. Use of high 
pressure foams or improper application of the foam may cause the window frame to bow 
and hinder operation.

A. 

Insulate between new frame

 

and the existing frame with 

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will allow room for the expansion of the foam and will 
minimize squeeze out. Follow foam manufacturer’s 
instructions. If over filled with foam, the foam must 
be trimmed back to allow room for backer rod and 
sealant.

Note: It may be necessary to squeeze the end of 
the tube with pliers to be able to insert into the 
space between the window frame and the rough 
opening.

Note:  Masking between the window and the existing interior stop will 
help alleviate possible squeeze out of the expandable foam to the interior.

&95&3*03

"

D.

 

Insert jamb hole plugs

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for single-hung and double-hung units.

Jamb 

plug 

5D 

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BOE

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)6/(

6

EXTERIOR SEAL

A. 

Insert backer rod

 into the space around the window 

at the head and jambs. This should provide at 

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the exterior face of the window.

Note:  Backer rod adds shape and depth for 
the sealant line.

B. 

Place a bead of sealant

 at the jambs and head 

between the existing window frame and the 
replacement window frame.

Caution:  DO NOT seal the bottom exterior to 
allow for incidental water to weep.

C. 

Shape, tool, and clean excess sealant.

 When 

finished, the sealant should be the shape of an 
hourglass.

Note:  This method creates a more flexible sealant line capable of expanding 
and contracting.

&95&3*03

"

#

Summary of Contents for 80YW0102

Page 1: ...pervia installation and maintenance instructions may void your Pella Impervia product warranty See Limited Warranty for complete details at http warranty pellaimpervia com REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT CAUTION Many windows in older homes are painted with lead based paint Removal of old windows may disturb this paint Proper precautions must be taken to minimize exposure ...

Page 2: ...ied or cut out of the frame C Remove the exterior jamb and head stops This can be accomplished with a wood chisel circular saw reciprocating saw roto tool or equivalent Ensure the stop is removed flush with the existing window jamb Caution Take care to prevent existing sashes from falling out when removing stops D Remove the upper and lower sash This will vary per manufacturer of existing windows S...

Page 3: ...sting balances were located 95 3 03 TWO OR MORE PEOPLE ARE REQUIRED FOR THE FOLLOWING STEPS 3WINDOW PREPARATION AWNING and CASEMENT ONLY The interior frame covers must be removed to provide access to the pre drilled frame screw installation holes CAUTION To Avoid Interior Frame Cover Breakage Carefully read and understand the following steps before proceeding with cover removal 4 5 07 3 07 3 07 3 ...

Page 4: ...its On Standard Awning units Interior Frame Covers 1 are the head and sill covers SSUR LPDWHO IURP WKH ERWWRP HQG RI WKH FRYHU LQVHUW WKH KRRNHG HQG RI WKH WRRO between the cover and the sash 5RWDWH WKH WRRO WRZDUG WKH VDVK and continue to insert the tool past the spline hole up to the point where the bend in the tool is aligned with the edge of the cover Note When the tool is inserted with the be...

Page 5: ...nk handle and roto cover will be located For Standard Awning single units greater than 42 in height and multiple window combinations 6WDUWLQJ DW WKH FRYHU HQG closest to where the crank handle will be located insert the tool between the sash and FRYHU XVLQJ WKH VDPH PHWKRG of insertion used for Interior UDPH RYHUV Note Insert the tool under Interior Frame Cover 2 next to the FRAME CORNER C2 3XOO W...

Page 6: ...I WR EUHDN RII DW WKH ŵUVW VFRUH PDUN I WR EUHDN RII DW WKH VHFRQG VFRUH mark 5HPRYH WKH ZLQGRZ IURP WKH RSHQLQJ 0HDVXUH the width of the window and cut the sill adapter to the same length Apply the sill adapter by sliding it into the fin groove C Apply a 3 8 bead of sealant at the point where the existing stool meets the existing window sill Additionally place sealant at the ends of the flashing ta...

Page 7: ...Casement Shim and Fastener Guide Note DO NOT shim above the window DO NOT over shim I Check operation before applying the insulating foam sealant in case adjustments need to be made Drive screws per the Awning Casement Shim and Fastener Guide AWNING CASEMENT SHIM and FASTENER PLACEMENT GUIDE Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locatio...

Page 8: ...OJOH BSHF XOJOH VMMJPO QMBUF VMMJPO QMBUF 8JEF PNCJOBUJPO 7FOU JYFE BTFNFOU BSHF XOJOH G SBNF 8JEUI w UPQ BOE CPUUPN TDSFXT BSF PQUJPOBM VMMJPO QMBUF VMMJPO QMBUF JHI PNCJOBUJPO 7FOU JYFE BTFNFOU 4UBOEBSE XOJOH BSHF XOJOH Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locations of factory drilled anchor holes where screws and shims are required ...

Page 9: ...erfs while working toward the roto operator Continue to hold the support in place to ensure proper placement of the support over the operator Press the cover XQWLO LW FOLFNV LQWR SODFH Note The cover support bracket may need to be repositioned over the roto operator The correct support position allows the cover barbs to be fully seated into the frame kerfs 4L Cover Support Bracket 4L J Insert the ...

Page 10: ...m manufacturer s instructions If over filled with foam the foam must be trimmed back to allow room for backer rod and sealant Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the window frame and the rough opening Note Masking between the window and the existing interior stop will help alleviate possible squeeze out of the expandable f...

Page 11: ...or stud and snap into place B Apply pressure to the pocket end of the cover and snap into place 1PDLFU OE 0QFSBUPS 4UVE AWNING AND CASEMENT ONLY 8 4 5 OPC 1PDLFU SBOL BOEMF 0QFSBUPS 4UVE 4FU 4DSFX 8VH D PHGLXP VL H ŶDW EODGH VFUHZGULYHU WR loosen the set screw in the crank handle 6OLGH WKH FUDQN KDQGOH RQWR WKH VWXG 8QORFN open window then close and lock window E Fold the crank handle down and che...

Page 12: ...oint the cam and lever meet OUFSJPS 4UPQ SFNPWFE UP TIPX UIF MFWFS BOE DBN E Push the screwdriver against the lock cam and rotate the bottom of the blade toward the lock lever This will push the lock cam away from the lock lever hook so the lever can be removed 5HPRYH WKH ORFN OHYHU E SXOOLQJ LW straight out toward the interior of the building G To install a lock lever from the interior hold it in...

Page 13: ...OO 3HOOD products in accordance with 3HOOD LQVWDOODWLRQ LQVWUXFWLRQV RU WKH XVH RI 3HOOD SURGXFWV LQ ZDOO V VWHPV ZKLFK GR QRW DOORZ IRU proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the design and installation of ŶDVKLQJ DQG VHDOLQJ V VWHPV DUH WKH UHVSRQVLELOLW RI WKH X HU RU 8V...

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