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1

 REMOVE THE EXISTING SASH

Note:  Remove the new window from its packaging. Inspect 
and measure the new window to confirm it will fit into the 
opening prior to removing the existing window. The window 
needs to be 1/2" smaller in both width and height than the 
pocket frame, i.e. existing sash opening.

A. 

Unlock the existing window. 

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lower the upper sash so both are in the approximate 
middle of the frame.

Note:  Most of the following steps may be completed 
from the exterior of the house.

B. 

Remove the head parting stop. 

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stop by pulling the stop down from the frame. In some 
cases, the stops are nailed on and can simply be pulled 
off. In other situations the stops may need to be pried or 
cut out of the frame.

C. 

Remove the exterior jamb and head stops.

 This can be accomplished with a wood chisel, 

circular saw, reciprocating saw, roto-tool, or equivalent. Ensure the stop is removed flush 
with the existing window jamb.

Caution:  Take care to prevent existing sashes from falling out when removing stops.

D. 

Remove the upper and lower sash.

 This will vary per manufacturer of existing windows. 

Some will simply pull out, while others may need to be cut to be removed. Grasp the 
sash and pull out of the frame. The jamb liner material may come out of the frame when 
pulling the sash out.

E. 

Remove any and all jamb liner material. 

Some liners may have frame attachment 

fasteners that will need to be removed before the liners can be removed.

Caution:  Spring loaded balances can cause injury; use care when removing balances 
from existing windows.

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Summary of Contents for 80YW0102

Page 1: ...pervia installation and maintenance instructions may void your Pella Impervia product warranty See Limited Warranty for complete details at http warranty pellaimpervia com REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT CAUTION Many windows in older homes are painted with lead based paint Removal of old windows may disturb this paint Proper precautions must be taken to minimize exposure ...

Page 2: ...ied or cut out of the frame C Remove the exterior jamb and head stops This can be accomplished with a wood chisel circular saw reciprocating saw roto tool or equivalent Ensure the stop is removed flush with the existing window jamb Caution Take care to prevent existing sashes from falling out when removing stops D Remove the upper and lower sash This will vary per manufacturer of existing windows S...

Page 3: ...sting balances were located 95 3 03 TWO OR MORE PEOPLE ARE REQUIRED FOR THE FOLLOWING STEPS 3WINDOW PREPARATION AWNING and CASEMENT ONLY The interior frame covers must be removed to provide access to the pre drilled frame screw installation holes CAUTION To Avoid Interior Frame Cover Breakage Carefully read and understand the following steps before proceeding with cover removal 4 5 07 3 07 3 07 3 ...

Page 4: ...its On Standard Awning units Interior Frame Covers 1 are the head and sill covers SSUR LPDWHO IURP WKH ERWWRP HQG RI WKH FRYHU LQVHUW WKH KRRNHG HQG RI WKH WRRO between the cover and the sash 5RWDWH WKH WRRO WRZDUG WKH VDVK and continue to insert the tool past the spline hole up to the point where the bend in the tool is aligned with the edge of the cover Note When the tool is inserted with the be...

Page 5: ...nk handle and roto cover will be located For Standard Awning single units greater than 42 in height and multiple window combinations 6WDUWLQJ DW WKH FRYHU HQG closest to where the crank handle will be located insert the tool between the sash and FRYHU XVLQJ WKH VDPH PHWKRG of insertion used for Interior UDPH RYHUV Note Insert the tool under Interior Frame Cover 2 next to the FRAME CORNER C2 3XOO W...

Page 6: ...I WR EUHDN RII DW WKH ŵUVW VFRUH PDUN I WR EUHDN RII DW WKH VHFRQG VFRUH mark 5HPRYH WKH ZLQGRZ IURP WKH RSHQLQJ 0HDVXUH the width of the window and cut the sill adapter to the same length Apply the sill adapter by sliding it into the fin groove C Apply a 3 8 bead of sealant at the point where the existing stool meets the existing window sill Additionally place sealant at the ends of the flashing ta...

Page 7: ...Casement Shim and Fastener Guide Note DO NOT shim above the window DO NOT over shim I Check operation before applying the insulating foam sealant in case adjustments need to be made Drive screws per the Awning Casement Shim and Fastener Guide AWNING CASEMENT SHIM and FASTENER PLACEMENT GUIDE Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locatio...

Page 8: ...OJOH BSHF XOJOH VMMJPO QMBUF VMMJPO QMBUF 8JEF PNCJOBUJPO 7FOU JYFE BTFNFOU BSHF XOJOH G SBNF 8JEUI w UPQ BOE CPUUPN TDSFXT BSF PQUJPOBM VMMJPO QMBUF VMMJPO QMBUF JHI PNCJOBUJPO 7FOU JYFE BTFNFOU 4UBOEBSE XOJOH BSHF XOJOH Number of factory drilled fastener locations may vary depending on size of unit s Indicates typical locations of factory drilled anchor holes where screws and shims are required ...

Page 9: ...erfs while working toward the roto operator Continue to hold the support in place to ensure proper placement of the support over the operator Press the cover XQWLO LW FOLFNV LQWR SODFH Note The cover support bracket may need to be repositioned over the roto operator The correct support position allows the cover barbs to be fully seated into the frame kerfs 4L Cover Support Bracket 4L J Insert the ...

Page 10: ...m manufacturer s instructions If over filled with foam the foam must be trimmed back to allow room for backer rod and sealant Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the window frame and the rough opening Note Masking between the window and the existing interior stop will help alleviate possible squeeze out of the expandable f...

Page 11: ...or stud and snap into place B Apply pressure to the pocket end of the cover and snap into place 1PDLFU OE 0QFSBUPS 4UVE AWNING AND CASEMENT ONLY 8 4 5 OPC 1PDLFU SBOL BOEMF 0QFSBUPS 4UVE 4FU 4DSFX 8VH D PHGLXP VL H ŶDW EODGH VFUHZGULYHU WR loosen the set screw in the crank handle 6OLGH WKH FUDQN KDQGOH RQWR WKH VWXG 8QORFN open window then close and lock window E Fold the crank handle down and che...

Page 12: ...oint the cam and lever meet OUFSJPS 4UPQ SFNPWFE UP TIPX UIF MFWFS BOE DBN E Push the screwdriver against the lock cam and rotate the bottom of the blade toward the lock lever This will push the lock cam away from the lock lever hook so the lever can be removed 5HPRYH WKH ORFN OHYHU E SXOOLQJ LW straight out toward the interior of the building G To install a lock lever from the interior hold it in...

Page 13: ...OO 3HOOD products in accordance with 3HOOD LQVWDOODWLRQ LQVWUXFWLRQV RU WKH XVH RI 3HOOD SURGXFWV LQ ZDOO V VWHPV ZKLFK GR QRW DOORZ IRU proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the design and installation of ŶDVKLQJ DQG VHDOLQJ V VWHPV DUH WKH UHVSRQVLELOLW RI WKH X HU RU 8V...

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