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8

SEALING AND FASTENING  

THE WINDOW (CONTINUED)

FIXED WINDOW REPLACEMENT

Improper screw depth, screw 

head driven below the surface 

of frame.

Proper screw depth, screw 

head flush with surface of 

frame.

 

E. 

Finish driving all the installation screws through the wood frame jamb,

 ensuring 

the head of the screws is 

flush

 with the surface of the wood frame.

DO NOT drive screws below flush with the surface of the frame.

3D

3D

9

INTERIOR SEAL

Caution: Ensure use of low pressure polyurethane window and door insulating foams 
and strictly follow the foam manufacturer’s recommendations for application. Use of 
high pressure foams or improper application of the foam may cause the window frame 
to bow and hinder operation.

8E

8E

4A

9A

A. 

Apply insulation foam.

 From the interior, insert the 

nozzle of the applicator approximately 1" deep into 
the space between the window and the rough opening 
and apply a 1" deep bead of foam. This will allow 
room for expansion of the foam and will minimize 
squeeze out. If using insulating foam other than Great 
Stuff™ Window and Door Insulation Foam by the 
Dow Chemical Company, allow the foam to cure 
completely (usually 8 to 24 hours) before proceeding 
to the next step.

Note:  It may be necessary to squeeze the end of the 
tube with pliers to be able to insert into the space 

10

EXTERIOR SEAL

A. 

Insert backer rod

 into the space 

around the exterior of the window 
at the head and jambs, deep enough 
to provide at least a 1/2” clearance 
between the backer rod and the 
exterior face of the window.

Note:  Backer rod adds shape and 
depth for the sealant line.

3E

3E

10A

10A

between the new and existing window frame. DO NOT completely fill the space 
from the back of the backer rod to the interior face of the opening.

Summary of Contents for 816G0101

Page 1: ...Precision Fit Casement and is designed to replace the fixed center window that shares a common stool and sloped sill with the adjacent windows and has removable interior stops This application is typi...

Page 2: ...indow sash OUFSJPS TBTI TUPQ YUFSJPS CMJOE TUPQ 1BSUJOH TUPQ PUUPN TBTI 4UPPM 4JMM QSPO 5PQ TBTI PUUPN TBTI XFJHIU 5PQ CBMBODF DPSE BMBODF DPSE QVMMFZT 5PQ TBTI XFJHIU PUUPN CBMBODF DPSET OUFSJPS TBTI...

Page 3: ...be a small wedge of wood at the bottom of the upper sash that is next to the parting stops To make it easier to remove the parting stop use a chisel to knock off the wedge D Lower the top sash and cu...

Page 4: ...the leg groove multiple times at the desired dimension with a utility knife will help the leg break easier The sill adapter may also be trimmed to correct dimension using a table saw 3 SEALING AND FA...

Page 5: ...bove the partially driven factory supplied attachment screws in the jambs NOTE If the shims are aligned with the attachment screws the frame may bow away from the shims when driving the screws Drive e...

Page 6: ...ms or improper application of the foam may cause the window frame to bow and hinder operation A Apply insulation foam From the interior insert the nozzle of the applicator approximately 1 deep into th...

Page 7: ...ED SASH REMOVAL INTERIOR SASH STOP 1A Interior sash stop 1A 1A Note Confirm the opening and window dimensions prior to removing the existing window sash A Score paint or varnish along interior sash st...

Page 8: ...the bottom of the window Flashing Tape 2A 2B 6E 6F 7 PREPARE THE OPENING EXTERIOR Bracing 2D 7B A Remove plastic wrap and cardboard packaging from window Remove the wood spacers on the frame B Attach...

Page 9: ...tilting the top into place Make sure the window is up against the existing stool Center the window between the sides of the opening to allow clearance for shimming and partially drive one of the top...

Page 10: ...interior insert the nozzle of the applicator approximately 1 deep into the space between the window and the rough opening and apply a 1 deep bead of foam This will allow room for expansion of the foam...

Page 11: ...paint stain or finish the vertical and horizontal sash edges On single hungs and double hungs do not paint stain or finish the vertical sash edges any finish on the vertical sash edges may cause the s...

Page 12: ...systems which do not allow for proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the...

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