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3

SEALING AND FASTENING  

THE WINDOW (CONTINUED)

POCKET REPLACEMENT

Improper screw depth, screw 

head driven below the surface 

of frame.

Proper screw depth, screw 

head flush with surface of 

frame.

G.  Finish driving all the installation screws through the wood frame jamb, ensuring 

the head of the screws is flush with the surface of the wood frame. 

DO NOT drive screws below flush with the surface of the frame. 

H. 

Check window operation

 (vent units only). Unlock the window by lifting the lock 

handle up. Open the window by rotating the crank handle. Remove the shipping 
spacers. Open and close the window a few times to check for proper operation. Close 
and lock the window. 

Note: If there are any problems with the operation of the window, recheck the shim 
locations and adjust for plumb and square.

4

INTERIOR SEAL

Caution: Ensure use of low pressure polyurethane window and door insulating foams 
and strictly follow the foam manufacturer’s recommendations for application. Use of 
high pressure foams or improper application of the foam may cause the window frame 
to bow and hinder operation.

A. 

Apply insulation foam.

 From the interior, insert 

the nozzle of the applicator approximately 1" 
deep into the space between the window and the 
rough opening and apply a 1" deep bead of foam. 
This will allow room for expansion of the foam 
and will minimize squeeze out. Allow the foam 
to cure completely (usually 8 to 24 hours) before 
proceeding to the next step.

Note: It may be necessary to squeeze the end of the 
tube with pliers to be able to insert into the space 
between the new and existing window frame. DO 
NOT completely fill the space from the back of the 
blind stops to the interior face of the opening.

B. 

Check window operation

 by opening and closing the window.

Note: If the window does not operate correctly, check to make sure it is still plumb, 
level, square and that the sides are not bowed. If adjustments are required, remove 
the foam with a serrated knife. Adjust the shims, and reapply the insulating foam 
sealant.

C. 

Inspect the foam after it has cured.

 Fill any voids with foam prior to installing 

interior trim.

D. 

Reinstall the existing interior sash stops

 or new trim as desired.

4A

3D

3D

3G

3G

Summary of Contents for 816G0101

Page 1: ...Precision Fit Casement and is designed to replace the fixed center window that shares a common stool and sloped sill with the adjacent windows and has removable interior stops This application is typi...

Page 2: ...indow sash OUFSJPS TBTI TUPQ YUFSJPS CMJOE TUPQ 1BSUJOH TUPQ PUUPN TBTI 4UPPM 4JMM QSPO 5PQ TBTI PUUPN TBTI XFJHIU 5PQ CBMBODF DPSE BMBODF DPSE QVMMFZT 5PQ TBTI XFJHIU PUUPN CBMBODF DPSET OUFSJPS TBTI...

Page 3: ...be a small wedge of wood at the bottom of the upper sash that is next to the parting stops To make it easier to remove the parting stop use a chisel to knock off the wedge D Lower the top sash and cu...

Page 4: ...the leg groove multiple times at the desired dimension with a utility knife will help the leg break easier The sill adapter may also be trimmed to correct dimension using a table saw 3 SEALING AND FA...

Page 5: ...bove the partially driven factory supplied attachment screws in the jambs NOTE If the shims are aligned with the attachment screws the frame may bow away from the shims when driving the screws Drive e...

Page 6: ...ms or improper application of the foam may cause the window frame to bow and hinder operation A Apply insulation foam From the interior insert the nozzle of the applicator approximately 1 deep into th...

Page 7: ...ED SASH REMOVAL INTERIOR SASH STOP 1A Interior sash stop 1A 1A Note Confirm the opening and window dimensions prior to removing the existing window sash A Score paint or varnish along interior sash st...

Page 8: ...the bottom of the window Flashing Tape 2A 2B 6E 6F 7 PREPARE THE OPENING EXTERIOR Bracing 2D 7B A Remove plastic wrap and cardboard packaging from window Remove the wood spacers on the frame B Attach...

Page 9: ...tilting the top into place Make sure the window is up against the existing stool Center the window between the sides of the opening to allow clearance for shimming and partially drive one of the top...

Page 10: ...interior insert the nozzle of the applicator approximately 1 deep into the space between the window and the rough opening and apply a 1 deep bead of foam This will allow room for expansion of the foam...

Page 11: ...paint stain or finish the vertical and horizontal sash edges On single hungs and double hungs do not paint stain or finish the vertical sash edges any finish on the vertical sash edges may cause the s...

Page 12: ...systems which do not allow for proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the...

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