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6

FIXED SASH REMOVAL (CONTINUED)

FIXED WINDOW REPLACEMENT

E. 

Apply sill flashing tape.

 Cut a piece of flashing tape 12" 

longer than the opening width. Apply at the bottom of 
the opening as shown (2A). Do not allow the flashing 
tape to extend past the new window depth.

Note:  The tape is cut 12" longer than the width so that 
it will extend 6" up each side of the opening.

F. 

Check to ensure the existing sill is level.

 If necessary, 

place shims on the bottom of the window opening 1/2" 
from each side. Shim sill only at the jambs. Once level, 
attach shims to prevent movement.

Note:  Improper placement of shims may result in 
bowing the bottom of the window.

Flashing 
Tape

2A

2B

6E

6F

7

PREPARE THE OPENING

EXTERIOR

Bracing

2D

7B

A.  Remove plastic wrap and 

cardboard packaging from 
window. 

Remove the wood 

spacers on the frame.

B. 

Attach bracing

 to the top 

and bottom of the exterior 
frame to prevent the 
replacement window from 
falling out of the opening 
during installation.

C. 

Test fit the window.

 The window should be 

approximately 1/2” smaller than the opening 
in both width and height. Measure the 
distance between the frame and the sloped 
sill, this will be the height to which to cut 
the sill adapter. Check to ensure the window 
rests against the bracing applied in step 7B. 
Confirm the installation screws will fasten 
into solid wood. If not, repair the existing 
frame to ensure there is solid wood at the 
installation screw locations. 

7C

Adapter Height

Proper Sill

Summary of Contents for 816G0101

Page 1: ...Precision Fit Casement and is designed to replace the fixed center window that shares a common stool and sloped sill with the adjacent windows and has removable interior stops This application is typi...

Page 2: ...indow sash OUFSJPS TBTI TUPQ YUFSJPS CMJOE TUPQ 1BSUJOH TUPQ PUUPN TBTI 4UPPM 4JMM QSPO 5PQ TBTI PUUPN TBTI XFJHIU 5PQ CBMBODF DPSE BMBODF DPSE QVMMFZT 5PQ TBTI XFJHIU PUUPN CBMBODF DPSET OUFSJPS TBTI...

Page 3: ...be a small wedge of wood at the bottom of the upper sash that is next to the parting stops To make it easier to remove the parting stop use a chisel to knock off the wedge D Lower the top sash and cu...

Page 4: ...the leg groove multiple times at the desired dimension with a utility knife will help the leg break easier The sill adapter may also be trimmed to correct dimension using a table saw 3 SEALING AND FA...

Page 5: ...bove the partially driven factory supplied attachment screws in the jambs NOTE If the shims are aligned with the attachment screws the frame may bow away from the shims when driving the screws Drive e...

Page 6: ...ms or improper application of the foam may cause the window frame to bow and hinder operation A Apply insulation foam From the interior insert the nozzle of the applicator approximately 1 deep into th...

Page 7: ...ED SASH REMOVAL INTERIOR SASH STOP 1A Interior sash stop 1A 1A Note Confirm the opening and window dimensions prior to removing the existing window sash A Score paint or varnish along interior sash st...

Page 8: ...the bottom of the window Flashing Tape 2A 2B 6E 6F 7 PREPARE THE OPENING EXTERIOR Bracing 2D 7B A Remove plastic wrap and cardboard packaging from window Remove the wood spacers on the frame B Attach...

Page 9: ...tilting the top into place Make sure the window is up against the existing stool Center the window between the sides of the opening to allow clearance for shimming and partially drive one of the top...

Page 10: ...interior insert the nozzle of the applicator approximately 1 deep into the space between the window and the rough opening and apply a 1 deep bead of foam This will allow room for expansion of the foam...

Page 11: ...paint stain or finish the vertical and horizontal sash edges On single hungs and double hungs do not paint stain or finish the vertical sash edges any finish on the vertical sash edges may cause the s...

Page 12: ...systems which do not allow for proper management of moisture within the wall systems The determination of the suitability of all building components including the use of Pella products as well as the...

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