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2"

1A

YOU WILL NEED TO SUPPLY:

• Composite or Impervious shims/spacers

 

(12 to 20)

• Pressure-treated 2x4 (4-6 ft)
• 3-1/4” finish head screws (16-20)
• Wood blocking to support new window.

 

(20-30 ft)

• Pella® SmartFlash™ foil backed butyl window 

and door flashing tape or equivalent

• Pella Window and Door Installation Sealant or 

equivalent high quality, multi-purpose sealant 

(2 tubes per window)

• Low expansion, low pressure polyurethane 

insulating window and door foam sealant - 

 

DO NOT use high pressure or latex foams

TOOLS REQUIRED:

• Tape measure
• Level

• Sealant gun
• Square

• Screwdriver (Flat)
• Utility knife
• Hacksaw
• 5/32" and 3/8" drill bit
• 1/2" drill guide
• Drill
• Reciprocating saw
• Electric shears, circular 

saw or table saw 
(optional)

Installation will require two or more persons.

A.  

Prior to removing the existing window sash 

and/or glass, 

check that the frame size of the new 

window is 1/2” to 3/4” smaller that the inside of the 

existing frame or 1/2” to 3/4” smaller than the inside 

of the drywall return for the flush-cut method to 

make sure it will fit correctly. 

B.  

Prepare the window opening

 by removing the 

sash and/or glass from the existing aluminum 

window frame.

Note: If a divider exists between vent and fixed 

glass areas it will be necessary to cut with a 

reciprocating saw or hacksaw and remove.

1B

1B

OPTIONAL FLUSH CUT METHOD
(Skip to step F for non flush cut installation)

C.  Using a reciprocating saw cut two passes 2” apart 

through the exiting window stop flanges. Do not 

cut into the drywall.

1C

 

SEALANT 

 

SEALANT 

1

 

OPENING PREPARATION

1A

Summary of Contents for 81CP0101

Page 1: ...designs construction methods building materials and site conditions unique to your project may require an installation method different from these instructions and additional care Determining the appr...

Page 2: ...ic shears circular saw or table saw optional Installation will require two or more persons A Prior to removing the existing window sash and or glass check that the frame size of the new window is 1 2...

Page 3: ...ing in the 2 frame notch use a reciprocating saw to cut the frame legs flush with the drywall Do not cut through the frame exposing the rough opening Do not damage the drywall where it will remain exp...

Page 4: ...frame Insert the sill filler with the notches over the existing window weep holes DO NOT block any weep holes in the existing window J Apply sill flashing tape Cut a piece of flashing tape 6 longer t...

Page 5: ...les through the head jambs and sill of the frame Space the holes a maximum of 6 from each end and a maximum of 16 on center Note On vent casements place the holes so they do not interfere with the rot...

Page 6: ...where the frame meets the stucco It is important to leave a 2 gap in the sealant line at each of the weep holes of the existing aluminum window frame E Place a shim aligned with the top pre drilled h...

Page 7: ...ior surface of shims to create a continuous seal Follow manufacturer s instructions Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the...

Page 8: ...ation Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with the window and door materials and voids the Limited Warranty For additional information o...

Page 9: ...g partially insert the lock handle into the jamb unlock the unit temporarily attach the crank handle and turn to open A Place the cover over the operator stud and snap into place Position the pocket e...

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